Baudouin 6M33 Maintenance Manual 2016

Data Size: 5.57 MB 
File Type: PDF 
Language: English 
Manufacturer: Baudouin 
Applicable Machine: Diesel Engine 
Document: Maintenance Manual 
Machine Model: Baudouin 6M33 Diesel Engine 
Publication Date: 2016 
Page: 116 Pages

List Contents:

Chapter I General Information. 
1.1 Exterior View of Diesel Engine 
1.2 Model Meaning of Diesel Engine. 
1.3 Basic Parameters of the Diesel Engine 
1.4 Hoisting of Diesel Engine. 
1.5 Unsealing of Diesel Engine 
1.6 Preparations before Start. 
1.7 Start of Diesel Engine 
1.8 Running of Diesel Engine. 
1.9 Stop of Diesel Engine 
Chapter II Maintenance Guide of Diesel Engine 
2.1 Fuel, Lubricating Oil, Coolant, and Auxiliary Materials for Diesel Engine. 
2.1.1 Fuel 
2.1.2 Lubricaing oil. 
2.1.3 Engine cooling system 
2.1.4 Auxiliary materials. 
2.2 Daily Maintenance 
2.3 Maintenance items 
2.4 Engine maintenance for long-term storage. 
Chapter III Typical Malfunctions and Troubleshooting of Diesel Engine 
3.1 Diagnostic Method 
3.2 Common Failures and Troubleshooting Method 
3.2.1 Start failure of diesel engine 
3.2.2 Engine stopped soon after starting. 
3.2.3 Insufficient engine power 
3.2.4 Excessive fuel consumption. 
3.2.5 Engine exhaust gas is black 
3.2.6 Engine exhaust gas is white or blue. 
3.2.7 Oil gathering at the air inlet port and inlet pipe of turbocharger 
3.2.8 Rotating speed unstable 
3.2.9 Oil pressure is too low 
3.2.10 Coolant temperature is too high. 
3.2.11 Parts wear too fast 
3.2.12 Excessive noise level 
3.2.13 Starting motor does not work. 
3.2.14 Starter motor is powerless 
Chapter IV Disassembly and Assembly of the Diesel Engine 
4.1 Overview. 
4.1.1 Danger signs. 
4.1.2 Safety signs 
4.1.3 Special tools. 
4.1.4 Precautions for health protection 
4.1.5 Environmental protection measures 
4.1.6 Precautions for disassembly and assembly of the diesel engine. 
4.2 Cylinder Head Group. 
4.2.1 Cylinder Head Group Disassembly and Assembly Overview 
4.2.2 Disassembly, Inspection, Maintenance and Assembly of Engine Lifting Plates 
4.2.3 Disassembly, Inspection, Maintenance and Assembly of Cylinder Head Cover 
4.2.4 Disassembly, Inspection, Maintenance and Assembly of Lubricating Oil Pipe 
4.2.5 Disassembly, Inspection, Maintenance and Assembly of Cylinder Head. 
4.3 Engine Block Group 
4.3.1 Disassembly, Inspection, Maintenance and Assembly of Engine Block 
4.3.2 Disassembly, Inspection, Maintenance and Assembly of Flywheel Cover 
4.3.3 Disassembly, Inspection, Maintenance and Assembly of Front End Cover 
4.4 Crank and Connecting Rod Mechanism 
4.4.1 Disassembly, Inspection, Maintenance and Assembly of Crank and Connecting Rod 
Mechanism. 
4.5 Valve mechanism 
4.5.1 Disassembly, Inspection, Maintenance and Assembly of Valve Train 
4.5.2 Disassembly, Inspection, Maintenance and Assembly of Camshaft. 
4.5.3 Disassembly, Inspection, Maintenance and Assembly of Rocker Arm and Rocker 
Arm Shaft. 
4.5.4 Disassembly, Inspection, Maintenance and Assembly of Tappet and Push Rod 
4.5.5 Disassembly, Inspection, Maintenance and Assembly of Valve 
4.5.6 Disassembly, Inspection, Maintenance and Assembly of Gear Train. 
4.6 Intake and exhaust system 
4.6.1 Removal and Installation of the Intake and Exhaust System 
4.6.2 Disassembly, Inspection, Maintenance and Assembly of Intake Manifold 
4.6.3 Disassembly, Inspection, Maintenance and Assembly of Exhaust Manifold 
4.6.4 Disassembly, Inspection, Maintenance and Assembly of Turbocharger System 
4.6.5 Disassembly, Inspection, Maintenance and Assembly of Air Filter System. 
4.7 Fuel system 
4.7.1 Removal and Installation of Fuel System 
4.7.2 Disassembly, Inspection, Maintenance and Assembly of Fuel Injection Pump 
4.7.3 Disassembly, Inspection, Maintenance and Assembly of High Pressure Fuel Pipe 
4.7.4 Disassembly, Inspection, Maintenance and Assembly of Fuel Injector 
4.8 Cooling System 
4.8.1 Overview of cooling system 
4.8.2 Disassembly, Inspection, Maintenance and Assembly of Thermostat 
4.8.3 Disassembly, Inspection, Maintenance and Assembly of Water Pump 
4.8.4 Disassembly, Inspection, Maintenance and Assembly of Outlet Water Pipe 
4.8.5 Disassembly, Inspection, Maintenance and Assembly of Oil-gas Separator 
4.8.6 Disassembly, Inspection, Maintenance and Assembly of Fan 
4.9 Lubrication System 
4.9.1 Overview of lubrication system. 
4.9.2 Disassembly, Inspection, Maintenance and Assembly of Oil Pump Assembly. 
4.9.3 Disassembly, Inspection, Maintenance and Assembly of Centrifugal Oil Filter 
4.9.4 Disassembly, Inspection, Maintenance and Assembly of Oil Cooler and Oil Filter 
4.9.5 Disassembly, Inspection, Maintenance and Assembly of Oil Pan 
4.9.6 Use and Replacement of Oil 
4.10 Startup system 
4.10.1 Overview of startup system 
4.10.2 Disassembly, Inspection, Maintenance and Assembly of Starter Motor 
Appendix A Recommended Torques for Standard Bolts 
Appendix B Recommended Torques for Hollow Bolts