BMW G05 X5 xDrive40i Workshop Service Manual
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BMW G05 X5 xDrive40i Workshop Service Manual
Size: 1.75 GB
Language: English
Machine: Automotive
Machine Model: BMW G05 X5 xDrive40i
Pages: 25040 Pages
The Bookmarks of BMW G05 X5 xDrive40i Workshop Service Manual:
Repair Instructions
00 Maintenance and general note
00 Maintenance
BMW engine oil service without supplementary service
BMW Quality Certification I
BMW rapid inspection
Checking coolant level and concentration
Driving on a race track
Engine oil consumption measurement
Engine oil service
Free pre-delivery check
Pre-delivery check (India)
Pre-delivery check of service and electromechanical holding brake for transport and
immobilisation periods of more than 6 weeks
Pre-delivery check of service and parking brakes with transport and immobilisation
periods of 3-6 weeks
Service - air filter element
Service - brake fluid
Service - front brakes
Service - microfilter
Service - rear brakes
Service - spark plugs
Service - vehicle check
None
Servicing particulate filter
Standard scope of service
Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers
Work instruction for removing the protective film
01 Safety information, note regarding the handling of the repair instructions
Information on using cleaning agent/paints (personal protection equipment)
Instructions for desiccant insert replacement
Notes on handling the high pressure cleaner
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Symbols used and information in repair instructions
02 Raise vehicle and tow away
Raising the vehicle using a vehicle lift
Raising vehicle with trolley jack
03 Tightening specifications
Microencapsulated screws
04 12 V vehicle electrical system
Information on intelligent battery sensor (IBS)
Notes on AGM battery
Notes on handling optical fibres
Notes on handling wiring harnesses and cables
06 Vehicle-specific notes
Instructions for opening and part exchange in refrigerant circuit
Instructions for replacement of air conditioning condensers and radiator/coolers
07 Operating fluids
Instructions for handling R1234yf refrigerant
Notes on the refrigerant (R134a, R1234yf) and refrigerant oil
Safety information for handling refrigerant R1234yf
Safety informations for handling refrigerant oil
Safety informations for handling tetrafluorethane refrigerant R134a
10 Heating/air conditioning system
Instructions for desiccant insert replacement
Instructions for handling R1234yf refrigerant
Instructions for opening and part exchange in refrigerant circuit
Instructions for replacement of air conditioning condensers and radiator/coolers
Notes on the refrigerant (R134a, R1234yf) and refrigerant oil
Safety information for handling refrigerant R1234yf
Safety informations for handling refrigerant oil
Safety informations for handling tetrafluorethane refrigerant R134a
11 General maintenance
Checking/topping up oil level in automatic transmission
Checking/topping up the oil level in the transfer box
Oil change in rear axle final drive incl. used oil disposal
Oil change in the front axle transmission including used oil disposal
Oil change in transfer box including used oil disposal
12 Complete vehicle maintenance
None
11 Engine
00 Engine
Check compression of all cylinders
Engine identification
Engine oil consumption measurement
Equipment recoding special tool the transverse member for fixing the engine in the installation location
Handling components after flood damage
Overview of consumables (Electronic Parts Catalogue)
Remove and install the engine on the front axle
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Securing engine in installation position
Start-up of the oil circuit
12 Cylinder head with lid
Checking cylinder head for watertightness
Disassemble and assemble cylinder head
Remove and install/replace acoustic cover
Removing and installing cylinder head
Removing and installing/sealing cylinder head cover
replace cylinder head
Replace cylinder head gasket
Replace the cylinder head cover
13 Oil sump
Remove and install, seal or replace oil sump
14 Case Covers
Remove and install / replace the acoustic cover for the oil sump
Removing and installing/replacing the rear acoustic cover
Removing and installing/sealing or replacing bottom timing case cover
Replacing front crankshaft seal
Replacing the crankshaft seal
15 Crankcase ventilation
Measuring internal engine pressure
Replace engine ventilation line
21 Crankshaft and Bearings
Replace all crankshaft main bearing shells
Replacing crankshaft
Table for classifying the guide bearing shells 4 (B58TÜ1)
Table for classifying the main bearing shell 7 (B58TÜ1)
Table for classifying the main bearing shells 1, 2, 3, 5, 6 (B58TÜ1)
22 Flywheel
Removing and installing/replacing the flywheel
23 Vibration damper
Removing and installing/replacing vibration damper
24 Connecting Rods and Bearings
Replace all conrod bearing shells.
25 Pistons with Rings and Pins
Removing and installing/replacing all pistons
Replace the piston rings for all pistons
28 Drive belt with tensioning and deflecting element
Additional work of replacing drive belt for starter generator
Removing and installing/replacing the drive belt for starter generator
Replacing alternator drive belt tensioner
Replacing drive belt for alternator
Replacing the belt tensioner for drive belt of starter generator
31 Camshaft
None
Remove and install/replace chain tensioner piston
Removing and installing / replacing exhaust camshaft
Removing and installing/replacing intake camshaft
Replacing the timing chain
33 Rocker arm with bearing
Removing and installing/replacing all rocker arms
Replacing all hydraulic valve clearance compensating elements
34 Valves with springs
Removing and installing/replacing all valves
Replace all valve springs
Replacing all valve stem seals
36 Variable camshaft control
Remove and install/replace the exhaust camshaft adjuster
Removing and installing / replacing both actuators
Removing and installing/replacing both Vanos central valves
Removing and installing/replacing intake adjuster
Removing and installing/replacing intake VANOS central valve
Removing and installing/replacing the intake and exhaust camshaft adjusters
Removing and installing/replacing the Vanos central valve on the exhaust side
37 Variable valve gear
Removing and installing/replacing eccentric shaft
Removing and installing/replacing intermediate levers
Removing and installing/replacing servomotor for eccentric shaft
40 Oil supply
Checking engine oil pressure
41 Oil pump with strainer and motor
Removing and installing/replacing hydraulic valve for oil-pressure control
Removing and installing/replacing oil pump
42 Oil filters and lines
Removing and installing/replacing full-flow oil filter completely
Removing and installing/sealing or replacing oil feed line for exhaust turbocharger
Removing and installing/sealing or replacing oil return line for exhaust turbocharger
44 Oil cooler with supply and drain lines
Removing and installing, sealing/replacing oil-to-water heat exchanger
51 Coolant pump with drive
Remove and install/replace electric coolant pump for charge air/condenser
Removing and installing/replacing auxiliary coolant pump for exhaust turbocharger
Removing and installing/replacing component carrier
Removing and installing/replacing the coolant pump
53 Thermostat and engine-proof coolant lines
Removing and installing/replacing heat management module
Removing and installing/replacing the coolant feed line for the exhaust turbocharger
Removing and installing/replacing the coolant line between cylinder head and coolant
pump
Removing and installing/replacing the coolant return line for the exhaust turbocharger
61 Intake manifold
Leakage test for the intake system
Removing and installing the intake plenum.
Replace intake plenum
65 Charger with control
Removing and installing/replacing exhaust turbocharger
Replace electrical controller drive for wastegate
78 CO adjustment, oxygen sensor
Replace monitoring oxygen sensor
Replacing oxygen sensor
79 Exhaust gas heat shield
Removing and installing/replacing the heat shield, exhaust turbocharger, bottom
Engine
Equipment recoding special tool the transverse member for fixing the engine in the installation location
Parking-residing-driving
12 Engine electrical system
00 Engine electrical system
Butt connector for repairing a plug connection
Handling components after flood damage
Information on removing, connecting and changing the battery
Instructions for removal and replacement of control units
Notes for disconnecting and connecting the vehicle battery
Notes on handling wiring harnesses and cables
Notes/information on start assistance (jump starting)
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety information on handling hybrid cars
Unlocking and disconnecting various plug connections in electrical and hybrid vehicles
12 Ignition lead, spark plugs
Removing and installing/renewing all spark plugs
13 Ignition coil
Replacing an ignition coil
14 Electronic Shift Units or Control Units
Encoding the control unit (DME/DDE)
Programming the control unit (DME/DDE)
Replace crankshaft sensor
Replacing knock sensor
Replacing the camshaft sensor of the exhaust camshaft
Replacing the camshaft sensor of the intake camshaft
Replacing the control unit of the Digital Motor Electronics
31 Alternator with Drive and Mounting Parts
Removing and installing starter motor generator
Removing and installing/replacing alternator
35 Electrical machines
Safety information on handling hybrid cars
Unlocking and disconnecting various plug connections in electrical and hybrid vehicles
36 Control of hybrid / E-drive
Safety information on handling hybrid cars
Unlocking and disconnecting various plug connections in electrical and hybrid vehicles
41 Starter motor with mounting
Handling components after flood damage
Removing and installing/replacing starter motor
Replacing the engagement solenoid switch
42 Starter line
Removing and installing/replacing the positive battery cable, remote positive terminal
to alternator
Removing and installing/replacing the positive battery cable, remote positive terminal
to starter motor
Replacing safety battery terminal (SBK)
51 Engine wiring harness
Remove and install / replace Module 1, sensor system engine wiring
Remove and install / replace Module 2, sensor system engine wiring
Removing and installing/replacing transmission module engine wiring,
Replacing the wiring harness section for injectors and ignition coils
Safety information on handling hybrid cars
61 Oil pressure, oil temperature, oil level display
Removing and installing/replacing oil pressure switch
Replacing engine oil level sensor
63 Switches and relays
Replacing power distribution box
90 Control unit box
Remove and install/replace control unit box
Engine electrical system
Parking-residing-driving
13 Fuel preparation and control
00 Fuel preparation, check
Safety information for working on vehicles with automatic engine start-stop function (MSA)
31 Fuel pump with drive and line
Notes regarding the fuel pressure test (reference pressure: surrounding area)
Removing and installing/replacing the fuel feed line
51 Injection pump, control section, mixture control unit
Removing and installing high pressure pump
53 Fuel Injector Nozzles and Lines
Clean the cylinder heads in the area of injectors to prevent sand/dust contamination.
Remove and install all injectors in the injection system
Remove and install/replace rail at cylinder 1-3
Remove and install/replace rail at cylinder 4-6
Remove, install/replace both rails
None
Replace pressure line
Replacing the high-pressure fuel sensor
54 Throttle valve and operation
Remove and install/seal throttle body
62 Senders for Control Unit
Remove and install/replace hot film air mass meter
Replace charge air temperature sensor
Replace coolant temperature sensor
Replacing oil / coolant temperature sensor
Replacing the differential pressure sensor for the petrol particulate filter
Replacing the pressure sensor
71 Intake silencer
Remove and install intake silencer housing
Removing and installing/rep. resonator
Removing and installing/replacing charge air line
Removing and installing/replacing clean air pipe
72 Air filter
Replacing air filter element
90 Carbon canister ventilation
Replace the tank vent valve
16 Fuel supply
00 Fuel supply
Draining and filling fuel tank
11 Fuel tank with fuel filler pipe
Removing and installing fuel tank
Removing and installing/replacing fuel filler pipe
12 Lines
Removing and installing or replacing carbon canister
Removing and installing/replacing the external fuel filter
Replacing fuel feed line, front
Replacing fuel feed line, rear
Replacing the purge air line
13 Crankcase ventilation, emission monitoring
None
14 Delivery, preparation and content measurement, control units, electric fuel pump
Removing and installing/replacing control unit for the electric fuel pump
Removing and installing/replacing delivery unit
None
19 Selective catalytic reduction technology
Drawing off SCR active reservoir content
Filling SCR reservoir
Removing and installing the active tank SCR
Fuel supply
Information on using cleaning agent/paints (personal protection equipment)
17 Cooling
00 Cooling, check
Bleed the cooling system and check it for watertightness with the special tool
Bleed the cooling system and check it for watertightness with the special tool
Check the cooling system for watertightness with the special tool
Draining and topping up coolant for high-temperature circuit
Draining and topping up the coolant for the low-temperature circuit
Instructions for working on cooling system
Safety information for working on vehicles with automatic engine start-stop function (MSA)
10 Radiator, expansion tank, lines
Instructions for replacement of air conditioning condensers and radiator/coolers
11 Engine oil cooler and mounting parts
Instructions for replacement of air conditioning condensers and radiator/coolers
Remove and install/replace the auxiliary coolant radiator
Removing and installing coolant radiator
Removing and installing/replacing coolant expansion tank
Removing and installing/replacing coolant expansion tank for the low-temperature coolant
circuit
Removing and installing/replacing fan cowl with electric fan
Removing and installing/replacing low-temperature coolant radiator
12 Coolant lines
Overview of the coolant lines on the front electric drive unit
Overview of the coolant lines on the rear electric drive unit
Removing and installing/replacing cylinder head-expansion tank coolant line
Replacing the coolant hose between coolant radiator and heat management module
Replacing the coolant hose between coolant radiator at the top and coolant pump
21 Oil cooler
Flushing transmission oil cooler with lines (automatic transmission) (GA8HP45Z, GA8HP50Z, GA8HP51Z, GA8HP70Z, GA8HP75Z, GA8HP76Z, GA8HP90Z, GA8HP95Z)
Instructions for replacement of air conditioning condensers and radiator/coolers
Removing and installing/replacing the transmission oil cooler
22 Oil cooler lines
Flushing transmission oil cooler with lines (automatic transmission) (GA8HP45Z, GA8HP50Z, GA8HP51Z, GA8HP70Z, GA8HP75Z, GA8HP76Z, GA8HP90Z, GA8HP95Z)
51 Charge air cooler with mounting
Instructions for replacement of air conditioning condensers and radiator/coolers
Cooling
Instructions for working on cooling system
18 Exhaust system
00 Exhaust system
Remove and install complete exhaust system
12 Silencer
Replacing front silencer
Replacing the controller drive for exhaust flap
Replacing the rear silencer
31 Exhaust pipe with suspension
Replace the intermediate pipe
32 Exhaust gas catalytic converter
Removing and installing/replacing catalytic converter
Replacing the petrol particulate filter
22 Engine and transmission mounting
11 Engine mounting
Replacing left engine mount
Replacing left engine support bracket
Replacing right engine mount
Replacing right engine mounting bracket
32 Transmission mounting, automatic transmission
Removing and installing/replacing transmission bearing block
Removing and installing/replacing transmission support bracket
Replacing cross member for transmission mounting
Replacing rubber mount for transmission mounting
23 Manual gearbox
00 Manual gearbox
Transmission designations
Universal BMW transmission take-up
Universal transmission retaining bridge
Manual gearbox
Transmission designations
Universal BMW transmission take-up
Universal transmission retaining bridge
24 Automatic transmission
00 Automatic transmission
Installing exchange transmission
Installing exchange transmission
Remove and install automatic transmission
Transmission designations
Universal BMW transmission take-up
Universal transmission retaining bridge
11 Transmission Case, Oil Sump
Removing and installing/sealing or replacing transmission oil sump
13 Transmission Extension, Bearings, Sealing Ring
Replacing radial shaft seal for output flange
14 Mechanical attachments
Replacing the radial shaft seal for the selector shaft
27 Seal sets
Replacing the radial shaft seal for the torque converter
30 Electro-hydraulic control parts and elements
Removing and installing/replacing the hydraulic impulse storage
31 Oil pump
Replacing the radial shaft seal for the torque converter
34 Shift valves, parking lock
Manually unlocking the parking lock
Replace mechatronics
Replacing the sealing sleeve for the transmission housing
40 Torque converter
None
26 Propeller shaft
00 Propeller shaft, general
Additional work on all-wheel drive vehicles after driving with faulty (non-engaging) drive
Evaluation criteria for assessing flexible discs
11 Single or multiple part propeller shaft
Removing and installing complete propeller shaft
Replacing centre mount gaiter
Replacing centring for propeller shaft
Replacing flexible disc for propeller shaft
12 Centre console assembly
Replacing complete propeller shaft centre bearing
Replacing grooved ball bearing in propeller shaft centre bearing
20 Front propshaft
Replace front propeller shaft
27 Transfer box
00 Transfer box
Oil change in transfer box including used oil disposal
10 Transfer box
Install the exchange transfer box
Install the exchange transfer box
Removing and installing the transfer box
Replacing gaiter or centrifugal disc at transfer box
Replacing the output flange on the transfer box at the rear
None
21 Bearing, radial shaft seals, drive shaft
Replacing radial shaft seal for output flange
Replacing the radial shaft seal for the actuator shaft
Replacing the radial shaft seal for the drive shaft
31 Front axle, front suspension
00 Front axle in general
Front axle + steering: wheel/wheel alignment must be carried out after the following work
Information on replacing shock absorbers
Mobile table lift
Notes on wheel bearing replacement following accident damage
Raising the vehicle using a vehicle lift
Safety information for working on vehicles with automatic engine start-stop function (MSA)
10 Front Axle Suspension
Completely removing and installing front axle with engine and transmission
Remove and install/replace the right crash wedge
Removing and installing complete front axle
Removing and installing/replacing the left crash wedge
11 Front axle support
Lowering/raising front axle support
Remove and install/replace front stiffening plate
Removing and installing/replacing stiffening plate
Replacing front axle support
12 Wishbones and struts including rubber mounts
Removing and installing / replacing top right wishbone
Removing and installing/renewing left or right lower wishbone
Removing and installing/replacing left or right spring strut holder
Removing and installing/replacing left or right tension strut
Removing and installing/replacing top left wishbone
21 Wheel Bearings and Steering Knuckle
Replacing left / right swivel bearing
Replacing the front wheel bearing
31 Spring Struts
Information on replacing shock absorbers
Removing and installing front left or right spring strut
Replacing front left or right spring strut
33 Spring with mounting
Removing and installing/replacing coil spring for front left or front right spring
strut
Replacing front left or right spring strut support bearing
35 Anti-roll bar
Removing and installing / replacing anti-roll bar link, left
Removing and installing / replacing anti-roll bar link, right
Removing and installing/replacing front anti-roll bar
50 Front axle differential
Removing and installing front axle differential
Replacing front axle differential
Replacing input flange for front axle transmission
51 Front axle/sealing
Replacing both dust plates
Replacing O-ring for bearing block
Replacing O-ring for front axle differential on right
Replacing radial shaft seal for input flange of front axle differential
Replacing radial shaft seal for output shaft, left
Replacing radial shaft seal for output shaft, right
53 Differential with bearings
Replace the bearing support for the right output shaft
60 Output shaft
Notes on removing and installing Low Profile band clamps
Removing and installing/replacing left output shaft
Removing and installing/replacing right output shaft
Replacing a gaiter of the output shaft
Front axle, front suspension
Microencapsulated screws
32 Steering and Wheel Alignment
00 Steering, measurement
Adjust camber on the left front axle
Adjust camber on the right front axle
Adjusting rear axle
Adjusting rear axle and renewing with eccentric screws
Adjusting toe-in on front axle
Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design
position
Front axle + steering: wheel/wheel alignment must be carried out after the following work
General chassis and suspension definitions
General information and definitions
KDS data statuses
Kinematics Diagnosis System wheel alignment with ride height measurement without loading
the vehicle
Notes on replacement of steering gear/steering column/steering shaft following accident damage
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Troubleshooting chassis mechanics
11 Mechanical steering gear
Notes on replacement of steering gear/steering column/steering shaft following accident damage
Replacing gaiter for steering box on left or right
13 Steering gear with power steering unit
Notes on replacement of steering gear/steering column/steering shaft following accident damage
None
21 Steering column stalk, track rod, steering damper
Replacing left or right track rod
Replacing left or right track rod end
31 Steering column
Removing and installing / replacing lower section of steering shaft
Removing and installing/replacing lower section of steering column shroud
Removing and installing/replacing steering column shroud upper section
Replacing control unit for electric steering column adjustment
Replacing steering shaft collar
Replacing the electrically adjustable steering column
Replacing universal joint for lower section of steering spindle
33 Steering Wheel
Removing and installing the sports steering wheel
Removing and installing/replacing the cover for the sports steering wheel
Replacing the M Sport steering wheel
Replacing the sports steering wheel
34 Airbag and airbag steering wheel
Procedure after airbag deployment as result of an accident
Removing and installing/replacing airbag unit
Safety regulations for handling components with gas generators
Steering and Wheel Alignment
Microencapsulated screws
33 Rear axle, rear-wheel drive, guide
00 Rear axle, rear-wheel drive, guide
Information on replacing shock absorbers
Notes on wheel bearing replacement following accident damage
Raising the vehicle using a vehicle lift
10 Rear axle final drive
Removing and installing rear axle differential of M Sport differential
Removing and installing rear axle final drive
Replace the rear axle final drive
Replacing right rear axle differential servomotor
Replacing the rear axle differential M sport differential
11 Transmission housing with lid
Replace the radial shaft seal for the left or right drive flange
Replacing both radial shaft seals for the drive flanges
Replacing lid for rear axle differential
Replacing radial shaft seal for input flange of rear axle differential
Replacing rear cover gasket on rear axle final drive
None
Replacing the rear axle differential cover M sport differential
Replacing the rear axle differential M sport differential cover gasket
17 Rear axle differential mountings
Replacing all rubber mounts at front of rear axle final drive suspension
Replacing the rubber mounts for the rear axle final drive suspension at rear
21 Output Shaft
Removing and installing/replacing left or right output shaft
31 Rear axle support
Lowering/raising rear axle support
Removing and installing complete rear axle support
32 Trailing arms and struts
Remove and install a steering stub / wheel carrier
Removing and installing/replacing left or right camber control arm
Removing and installing/replacing left or right camber control arm cover
Removing and installing/replacing left or right track control arm
Replacing a control arm
Replacing a steering stub / wheel carrier
Replacing left or right trailing arm
Replacing one upper wishbone
Replacing rubber mount for camber arm in rear axle support
33 Rear Axle Suspension
Replacing all rubber mounts for rear axle support
Replacing left or right rear axle support compression strut
34 Active rear axle kinematics
None
41 Wheel Bearings
Replacing left or right wheel bearing on rear axle shaft
52 Shock Absorbers
Information on replacing shock absorbers
Replacing rear left or right support bearing for spring strut/shock absorber
53 Springs with suspension
Removing and installing / replacing rear left or right coil spring
55 Anti-roll bar
Removing and installing/replacing rear anti-roll bar
Replacing both rubber mounts for anti-roll bar mounting
Replacing left or right anti-roll bar link
60 Dynamic performance control
Replacing the control unit for the limited slip differential
Rear axle, rear-wheel drive, guide
Microencapsulated screws
34 Brakes
00 Braking, check, ventilation
Bleeding brake system
Brake bleeding routine for exception
Guideline for applying brake pad paste on brake pads and caliper carrier
Perform brake test on test stand
Replacing fluid in brake system
Safety information for working on vehicles with automatic engine start-stop function (MSA)
11 Front Wheel Brakes
Reconditioning front left or right brake caliper
Removing and installing/renewing brake pads on both front disc brakes
Removing and installing/replacing both front brake discs
Removing and installing/replacing left or right front brake caliper
Replacing front left or right caliper carrier/guard plate
21 Rear Wheel Brakes:
Guideline for applying brake pad paste on brake pads and caliper carrier
Remove and install/replace rear right protective plate
Removing and installing rear left or right brake caliper
Removing and installing/renewing both brake discs
Removing and installing/replacing both rear brake pads of disc brake
Removing and installing/replacing rear left protective plate
Replacing rear left or right brake caliper
Replacing rear left or right dust boot on brake caliper
32 Brake Lines
Replacing front left or right brake hose
Replacing rear left or right brake hose
35 Electrical components / wear indicator
Replacing one brake pad wear sensor
41 Parking brake
Replacing the control unit for parking brake
51 Mechanical hydraulic components
Removing and installing the hydraulic unit
Removing and installing/replacing expansion tank for integrated braking system
Replacing the hydraulic unit
52 Electronic components
Removing and installing/replacing EMF actuator
Replacing one front wheel speed sensor
None
Brakes
Information on using cleaning agent/paints (personal protection equipment)
Microencapsulated screws
35 Pedals
11 Pedal Assembly Console
Remove and install bearing support for pedal mechanism completely
40 Accelerator pedal activation
Removing and installing or replacing accelerator pedal module
36 Wheels with tyres
10 Wheels
Notes and specifications for tyre / wheel exchange
Remove or install front or rear wheel
Stationary wheel balancing
11 Disc wheels (rims)
initialize Tyre Pressure Control
None
12 Tyres
Notes and specifications for tyre / wheel exchange
Replacing a tyre
Replacing a tyre with run-flat technology
Wheels with tyres
Notes and specifications for tyre / wheel exchange
37 Integrated Suspension Systems
00 Integrated suspension system in general
Draining/filling air spring system
Notes on air spring system
Safety information for working on vehicles with automatic engine start-stop function (MSA)
11 Control and suspension elements, front
Removing and installing / replacing front left or right air suspension strut
Removing and installing front left or right spring strut
Replace front active stabilizer
Replacing front left or right spring strut
12 Control and suspension elements, rear
Carrying out ride height adjustment
Removing and installing / replacing rear left or right air suspension strut
Replace rear active stabilizer
Replacing rear left or right spring strut
Replacing the rubber mount of the active stabilizer at the rear
13 Connecting lines
Notes on fitting a new pipe or a screw connection
14 Electric components
Replacing front left or right vertical acceleration sensor
Replacing front ride height sensor
Replacing rear ride height sensor
Replacing the vertical acceleration sensor on the rear left or right
None
21 Pressure accumulator
Replace pressure accumulator
22 Pump unit with fuel tank
Replacing air supply system
41 Body
00 Body
0 Notes on the repair technique used in the main group 41
Blind rivet
BMW/MINI bonding instructions
Checklist for front seat
Corrosion protection
EMC screws
Filler S1
Fix bolts on the new part
General instructions on paintwork
General notes for labelling with adhesive films
Grinding aluminium components
Grinding steel parts
Handling airbags and restraint systems
Handling components after flood damage
Handling electrical system and electronics
Information on hazards
Information on metal filler
Information on using cleaning agent/paints (personal protection equipment)
Information on vehicle protection
Information/warning labels
Installation solution for straight shank/hexagon rivet nut
Installing a cavity sealing with 2-component PU cavity foam
Installing cavity sealing (expanded)
Installing cavity sealing (not expanded)
Materials science
Notes on adhesive K1
Notes on adhesive K2
Notes on adhesive K3
Notes on adhesive K4
Notes on adhesive K5
Notes on adhesive K6
Notes on cleaning agent R1
Notes on handling the high pressure cleaner
Notes on the water drain hose of the slide/tilt sunroof
Notes on using temperature-controlled infra-red radiators
Opening bonded connections
Opening brazed connections
Opening rivet connections
Opening welded connections
Overview of additional work for the removal and installation or replacement of electronic components in the body area/windscreen
Overview of consumables (Electronic Parts Catalogue)
Overview of glue cartridge guns
Punch rivets
Quality standard
Reinforcement plate with stud bolt (bonded or welded)
Releasing bonded folded seam connections
Repair methods, repair stages 1
Repair solution for straight shank/hexagon rivet nut
Repair techniques, repair stage 2
Repair techniques, repair stage 3
Repairing headlights
Repairing plastic components
Replacement parts standards
Replacing blind rivets
Safety at work
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety instructions for handling magnets
Separating cut determination with a template
Setting blind rivet nuts and bolts
Soldering steel components
Spot-weld bonding steel components
Spray gun for cavity sealant
Straightening aluminium component on the outer skin
Straightening aluminium components in structure
Straightening steel components in the structure
Straightening steel components on the outer skin
Touching up paintwork damage
Welding in reinforcement plate (sheet steel)
Welding steel components
Working with 2-component PU cavity foam
Workshop equipment (BMW and MINI vehicles)
11 Support
0 Notes on the repair technique used in the main group 41
Replacing engine support in front of bulkhead, left
Replacing engine support with left wheel arch in front of bulkhead
Replacing entrance for door front left
Replacing the carrier support before the wheel arch on the left
12 Floor panels
0 Notes on the repair technique used in the main group 41
Replacing left luggage compartment base
Replacing left luggage compartment base
Replacing the left luggage compartment floor and side member
Replacing the rear luggage compartment floor
Replacing the right luggage compartment floor
Replacing the right luggage compartment floor
14 Wheel arches
0 Notes on the repair technique used in the main group 41
Replace rear outer wheel arch section with left reinforcement
Replace the rear left outer wheel arch section
Replace the rear right outer wheel arch section
Replacing engine support/front left side frame connection
Replacing front left wheel arch
Replacing rear outer wheel arch section with right reinforcement
21 Side frames and pillars
0 Notes on the repair technique used in the main group 41
None
Replace outer left B-pillar.
Replacing A-pillar with reinforcement on left
Replacing B-pillar with reinforcement on left
Replacing left outer A-pillar
22 Roof frame
0 Notes on the repair technique used in the main group 41
31 Roof
0 Notes on the repair technique used in the main group 41
Replace roof outer skin
Replace roof outer skin with slide/tilt sunroof
32 Front and rear window frame
0 Notes on the repair technique used in the main group 41
33 Front trim panel
0 Notes on the repair technique used in the main group 41
Replacing front left or right side wall holder
34 Rear trim panel
0 Notes on the repair technique used in the main group 41
Replace tail panel outer section and inner section
Replacing outer tail panel section
35 Side Panels
0 Notes on the repair technique used in the main group 41
Reinforcement plate with stud bolt (bonded or welded)
Replace a holder for the front side panel
Replace right front side panel
Replace three holders for the front side panel
Replacing front left or right side wall holder
Replacing left front side panel
Replacing rear left side panel
Replacing rear right side panel
51 Front doors
Adjusting front door on left or right
Notes on replacing the door
Removing and installing left or right front door
Replace front left or right door
52 Rear doors
Adjusting rear left or right door.
Notes on replacing the door
Removing and installing rear left or right door
Replacing rear left or right door
61 Engine compartment lid
Adjusting bonnet
Removing and installing engine compartment lid
Removing and installing engine compartment lid
Removing and installing/replacing both bonnet hinges
Removing and installing/replacing the bonnet hinge, left
Removing and installing/replacing the bonnet hinge, left
Removing and installing/replacing the bonnet hinge, right
Removing and installing/replacing the bonnet hinge, right
Replacing bonnet
Replacing bonnet
62 Tailgate
Adjust the lower section of tailgate
Adjusting both bottom tailgate hinges
Adjusting both tailgate hinges
Adjusting upper section of tailgate
Removing and installing lower section of tailgate
Removing and installing upper section of tail gate
Removing and installing/replacing both bottom tailgate hinges
Removing and installing/replacing both bottom tailgate hinges
Removing and installing/replacing both tailgate hinges
Removing and installing/replacing the tailgate hinge, left
Replacing lower section of tailgate
Replacing upper section of tailgate
63 Other flaps
Removing and installing the fuel filler flap
Replace cover bowl
Body
0 Notes on the repair technique used in the main group 41
Information on using cleaning agent/paints (personal protection equipment)
51 Body equipment
00 General body equipment
Fix bolts on the new part
Notes on component bonding with adhesive tape
Overview of additional work for the removal and installation or replacement of electronic components in the body area/windscreen
Overview of consumables (Electronic Parts Catalogue)
Replacing blind rivets
Retrofit the pennant holder
Safety information for working on vehicles with automatic engine start-stop function (MSA)
Safety instructions for working on cars with airbag systems
11 Front Bumper
Additional work: mounting the number plate baseplate/number plate
Remove and install front bumper panel
Removing and installing ornamental grille in front bumper panel
Removing and installing/replacing support for front bumper panel
Removing and installing/replacing support for front lower bumper panel
Removing and installing/replacing the ornamental grille in the front bumper panel
Removing and installing/replacing trim on front bumper panel
Replace bumper panel, front
Replacing ornamental grille in front bumper panel
Replacing the number plate baseplate for the number plate
12 Rear bumper
Overview of consumables (Electronic Parts Catalogue)
Removing and installing rear bumper panel
Removing and installing/replacing cover on rear bumper panel
Removing and installing/replacing exhaust cover, bumper cover, rear left or right
Removing and installing/replacing rear centre bumper guide
Removing and installing/replacing rear left bumper guide
Removing and installing/replacing rear left or right bumper guide
Removing and installing/replacing rear right bumper guide
Removing and installing/replacing support for rear bumper panel
Removing and refitting/replacing rear bumper lower trim panel
Replace rear bumper panel
Replace the rear left or right bumper side section
13 Trim Parts, Covers, Handle Strip
Remove and install cowl panel cover
Removing and installing left or right roof trim strip
Removing and installing/replacing front grill centre section
Removing and installing/replacing front side panel trim on left or right
Removing and installing/replacing left or right rail
Replacing the wheel arch trim on the front side panel front left or right
Replacing wheel arch trim of the rear side panel, left or right
14 Badges, labels, adhesive strips
General notes for labelling with adhesive films
Removing and installing/replacing front BMW badge
Removing and installing/replacing rear BMW badge
Replacing model name plate, rear
Replacing the model inscription, rear
16 Mirrors, Finishers, Ashtrays, Consoles
Remove and install the front storage compartment
Remove and install the rear centre console trim
Remove and install/replace roller sunblind on side window of left or right rear doors
Remove and install/replace the interior mirror
Removing and installing center console trim
Removing and installing complete centre console
Removing and installing glove box lid
Removing and installing or replacing front grab handle
Removing and installing or replacing retaining ring on left or right exterior mirror
Removing and installing or replacing sun visor and left or right counter support
Removing and installing right glove box with housing
Removing and installing the centre armrest storage compartment
Removing and installing the exterior mirror on left or right front door
Removing and installing/replacing centre armrest
Removing and installing/replacing centre console trim, at side
Removing and installing/replacing cover cap on left or right exterior mirror
Removing and installing/replacing damper for glove box
Removing and installing/replacing driver's side fold-down compartment
Removing and installing/replacing front cup holder
Removing and installing/replacing rear left/right grab handle
Removing and installing/replacing the thermoelectric cup holder
Replace front storage compartment
Replace the centre console trim
Replace the rear centre console trim
Replacing centre console
Replacing glove box lid
Replacing mirror glass for exterior mirror
Replacing right glove box with housing
Replacing storage compartment of centre armrest
Replacing the exterior rearview mirror on the front door on the left or right
21 Door locks, handles, fittings, front
Adjusting front left or right lock striker
Remove and install/replace door stop of the front left or front right door
Removing and installing/replacing the Bowden cable for the inside door opener on the
left or right front door
Removing and installing/replacing the Bowden cable of the outside door handle at the
front left or right
Removing and installing/replacing the complete lock barrel on the left or right front
door
Removing and installing/replacing the door lock of the driver's door
Removing and installing/replacing the door lock of the front passenger door
Removing and installing/replacing the inner door opener on the left or right front
door
Removing and installing/replacing the outside door handle at the front left or right
Removing and installing/replacing the outside door handle support including lock barrel,
left or right
Removing and installing/replacing the outside door handle support without lock barrel,
left or right
Removing and installing/replacing the weather strip on the inside of the front door
Removing and installing/replacing weather strip on outside of front door
Replacing front left or right lock striker
Teach in radio remote control/radio remote control with display (BMW display key)
22 Door locks, handles, fittings, rear
Adjusting rear left or right lock striker
Remove and install/replace the door lock on the left or right rear doors
Removing and installing/replacing the Bowden cable for the inside door opener on the
left or right rear door
Removing and installing/replacing the Bowden cable for the outside door handle at
the rear left or right
Removing and installing/replacing the door brake on the left or right rear door
Removing and installing/replacing the inner door opener on the left or right rear
door
Removing and installing/replacing the outside door handle at the rear left or right
Removing and installing/replacing the outside door handle support in the left or right
rear door
Removing and installing/replacing the weather strip on the inside of the rear door
Removing and installing/replacing the weather strip on the outside left or right rear
door
Replacing the rear left or right lock striker
23 Bonnet catch, locks
Adjusting engine compartment lid catch
Adjusting left or right striker on engine compartment lid
Adjusting/replacing bump stops
Adjusting/replacing stop pads
Removing and installing/replacing Bowden cable for front bonnet locks
Removing and installing/replacing left engine compartment lid lock
Removing and installing/replacing left or right gas pressure spring for engine compartment
lid
Removing and installing/replacing right engine compartment lid lock
Removing/installing ball sockets with clip
Replace actuator, left
Replace actuator, right
24 Tailgate catch, locks
Adjusting rear lid lock for rear lid lower section
Adjusting tailgate catch for tailgate upper section
Adjusting/replacing stop pads
Remove and install/replace the left or right tailgate support
Removing and installing the electrical spindle drive for the bottom tailgate
Removing and installing/replacing Automatic Soft Close drive on tailgate, bottom,
left
Removing and installing/replacing Automatic Soft Close drive on tailgate, bottom,
right
Removing and installing/replacing drive for Automatic Soft Close drive on tailgate
Removing and installing/replacing left electrical spindle drive for tailgate
Removing and installing/replacing left or right lock for tailgate lower section
Removing and installing/replacing left or right striker for tailgate lower section
Removing and installing/replacing right electrical spindle drive for tailgate
Removing and installing/replacing striker for tailgate lock
Removing and installing/replacing the lock for the tailgate upper section
Removing/installing ball sockets with clip
Replace button for tailgate activation
Replacing vibration absorber
31 Front and rear window
General procedure for the disassembly and installation of bonded window glass
Materials for bonding window