Bobcat S86 Service Manual 7406875enUS 2024

Data Size: 79.78 MB 
File Type: PDF 
Language: English 
Manufacturer: Bobcat 
Applicable Machine: Skid-Steer Loader 
Document: Service Manual, Electric and Hydraulic Diagrams 
Machine Model: Bobcat S86 Skid-Steer Loader 
Serial Number: B4SS11001 & Above 
Book Number: 7406875enUS 
Publication Date: 2024 
Page: 951 Pages

List Contents:

FOREWORD 
FOREWORD​ 
General Inspection​ 
SAFETY INSTRUCTIONS​ 
Before Operation​ 
Call Before You Dig​ 
Safe Operation Is The Operator’s Responsibility​ 
Safe Operation Needs A Qualified Operator​ 
A Qualified Operator Must Do The Following​ 
Silica Dust Exposure​ 
FIRE PREVENTION​ 
Maintenance​ 
Operation​ 
Electrical​ 
Hydraulic System​ 
Fueling (Diesel)​ 
Starting​ 
Exhaust System​ 
Welding And Grinding​ 
Fire Extinguishers​ 
SERIAL NUMBER LOCATIONS​ 
Machine Serial Number Location​ 
Engine Serial Number Location​ 
DELIVERY REPORT​ 
LOADER IDENTIFICATION​ 
Front View​ 
Rear View​ 
SAFETY AND MAINTENANCE 
LIFTING AND BLOCKING THE MACHINE​ 
Lifting And Blocking The Loader Procedure​ 
LIFT ARM SUPPORT​ 
Lift Arm Support Description​ 
Installing Lift Arm Support​ 
Removing Lift Arm Support​ 
OPERATOR CAB​ 
Inspecting Operator Cab​ 
Cab Door Sensor Description​ 
Raising Operator Cab​ 
Lowering Operator Cab​ 
TRANSPORTING THE MACHINE​ 
Loading And Unloading Machine​ 
Fastening Machine To Transport Vehicle​ 
TOWING THE MACHINE​ 
Towing Procedure​ 
REMOTE START TOOL (SERVICE TOOL) KIT – 7217666​ 
Remote Start Tool (Service Tool) Kit — 7217666 Description​ 
Remote Start Tool (Service Tool) - 7022042​ 
Loader Service Tool Harness - 6689747​ 
Computer Service Tool Harness - 6689746​ 
Remote Start Procedure​ 
SERVICE SCHEDULE​ 
Maintenance Intervals​ 
ENGINE AIR CLEANER​ 
Replacing Engine Air Filter Element (Outer)​ 
Replacing Engine Air Filter Element (Inner)​ 
ENGINE COOLING SYSTEM​ 
Cleaning Engine Cooling System​ 
Checking And Adding Coolant​ 
Coolant Types​ 
Coolant Concentration​ 
Replacing Coolant​ 
FUEL SYSTEM​ 
Fuel Specifications​ 
Biodiesel Blend Fuel​ 
Filling The Fuel Tank​ 
Removing Water From Main Fuel Filter​ 
Replacing Fuel Pre-Filter​ 
Replacing Main Fuel Filter​ 
Replacing Fuel Tank Vent Filter​ 
ENGINE LUBRICATION SYSTEM​ 
Checking And Adding Engine Oil​ 
Engine Oil Chart​ 
Replacing Engine Oil And Filter​ 
HYDRAULIC SYSTEM​ 
Checking And Adding Hydraulic Fluid​ 
Hydraulic Fluid Information​ 
Hydraulic Fluid Chart​ 
Replacing Hydraulic Fluid​ 
Replacing Main Hydraulic Filter​ 
Replacing Hydraulic Case Drain Filter​ 
Replacing Hydraulic Charge Filter​ 
Replacing Hydraulic Reservoir Vent Filter​ 
FINAL DRIVE TRANSMISSION (CHAINCASES)​ 
Checking And Adding Chaincase Fluid​ 
Replacing Chaincase Fluid​ 
BOB-TACH SYSTEM (HAND LEVER)​ 
Inspecting And Maintaining Hand Lever Bob-Tach System​ 
BOB-TACH SYSTEM (POWER)​ 
Inspecting And Maintaining Power Bob-Tach System​ 
MACHINE LUBRICATION​ 
Lubricating Grease Fittings​ 
TIRE MAINTENANCE​ 
Checking Tire Pressure​ 
Checking Wheel Nut Torque​ 
Rotating Tires​ 
Mounting Tires​ 
PIVOT PINS​ 
Checking Pivot Pin Torque​ 
MACHINE STORAGE AND RETURN TO SERVICE​ 
Machine Extended Storage Procedure​ 
Machine Return To Service Procedure​ 
STOPPING THE ENGINE AND LEAVING THE MACHINE​ 
Stopping The Engine And Leaving The Machine Procedure​ 
EMERGENCY EXITS​ 
Emergency Exit Locations​ 
Making An Emergency Exit Through Rear Window With Rubber Cord​ 
Making An Emergency Exit Through Rear Window With Latches​ 
Removing Rear Window With Latches From Outside Loader​ 
Removing Rear Window With Latches From Outside Loader With Knob Kit​ 
Removing Rear Window With Rubber Cord From Outside Machine​ 
Making An Emergency Exit Through Front Door​ 
Front Door Reassembly​ 
SEAT BELT​ 
Inspecting And Maintaining The Seat Belt​ 
HYDRAULIC SYSTEM 
HYDRAULIC/HYDROSTATIC SCHEMATIC​ 
MANUAL WITH NO OPTIONS​ 
MANUAL WITH ALL OPTIONS​ 
SJC WITH NO OPTIONS​ 
SJC WITH ALL OPTIONS​ 
HYDRAULIC SYSTEM INFORMATION​ 
Glossary Of Hydraulic / Hydrostatic Symbols​ 
Hydraulic / Hydrostatic Theory Of Operation​ 
Troubleshooting The Hydraulic System​ 
CYLINDER (LIFT)​ 
Cylinder (Lift) Testing​ 
Cylinder (Lift) Removal And Installation​ 
Cylinder (Lift) Parts Identification​ 
Disassembling Lift Cylinder​ 
Assembling Lift Cylinder​ 
CYLINDER (TILT)​ 
Testing Tilt Cylinder​ 
Removing And Installing Tilt Cylinder​ 
Removing And Installing Tilt Cylinder Base End Pivot Pin​ 
Cylinder (Tilt) Parts Identification​ 
Disassembling Tilt Cylinder​ 
Assembling Tilt Cylinder​ 
CYLINDER (BOB-TACH)​ 
Testing Cylinder (Bob-Tach)​ 
Removing And Installing Cylinder (Bob-Tach)​ 
Cylinder (Bob-Tach) Parts Identification​ 
Disassembling Bob-Tach Cylinder​ 
Assembling Bob-Tach Cylinder​ 
MAIN RELIEF VALVE (STANDARD)​ 
Main Relief Valve Description (Standard)​ 
Testing Main Relief Valve (Standard)​ 
Removing And Installing Main Relief Valve (Standard)​ 
MAIN RELIEF VALVE (SUPER FLOW)​ 
Main Relief Valve Description (Super Flow)​ 
Testing Main Relief Valve (Super Flow)​ 
Removing And Installing Main Relief Valve (Super Flow)​ 
HYDRAULIC CONTROL VALVE​ 
Hydraulic Control Valve Description​ 
Hydraulic Control Valve Removal And Installation​ 
Removing And Installing Actuator​ 
Hydraulic Control Valve Identification Chart​ 
Removing And Installing Lift Load Check Valve​ 
Removing And Installing Load Check Valve (Tilt And Auxiliary)​ 
Removing And Installing Anti-Cavitation Valve Removal (Lift, Rod End)​ 
Removing And Installing Port Relief / Anti-Cavitation Valve (Lift, Base End)​ 
Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Base End)​ 
Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Rod End)​ 
Removing And Installing Auxiliary Port Relief Valve Plug​ 
Auxiliary Port Relief Valves Removal And Installation​ 
Removing And Installing Port Relief Valve​ 
Removing And Installing Hydraulic Control Valve Plug​ 
Removing And Installing Hydraulic Control Valve End Cap Block​ 
Removing And Installing Lift Spool​ 
Disassembling And Assembling Lift Spool​ 
Removing And Installing Tilt Spool​ 
Disassembling And Assembling Tilt Spool​ 
Removing And Installing Auxiliary Spool​ 
Removing And Installing Hydraulic Control Valve Solenoid​ 
Removing And Installing BICS™ Lock Valve​ 
Inspecting Lift Arm Bypass Orifice​ 
Removing And Installing Main Relief Valve​ 
HYDRAULIC CONTROL VALVE (SUPER FLOW)​ 
Hydraulic Control Valve Description (Super Flow)​ 
Hydraulic Control Valve Removal And Installation (High / Super Flow)​ 
Removing And Installing Actuator​ 
Hydraulic Control Valve Identification Chart (Super Flow)​ 
Removing And Installing Lift Load Check Valve (Super Flow)​ 
Removing And Installing Load Check Valve (Tilt And Auxiliary)​ 
Removing And Installing Anti-Cavitation Valve Removal (Lift, Rod End)​ 
Removing And Installing Port Relief / Anti-Cavitation Valve (Lift, Base End)​ 
Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Base End)​ 
Removing And Installing Port Relief / Anti-Cavitation Valve (Tilt, Rod End)​ 
Auxiliary Port Relief Valves Removal And Installation (Super Flow)​ 
Removing And Installing Hydraulic Control Valve Plug (Super Flow)​ 
Removing And Installing Hydraulic Control Valve End Cap Block​ 
Removing And Installing Lift Spool​ 
Disassembling And Assembling Lift Spool​ 
Removing And Installing Tilt Spool​ 
Disassembling And Assembling Tilt Spool​ 
Removing And Installing Auxiliary Spool​ 
Removing And Installing Hydraulic Control Valve Solenoid​ 
Removing And Installing BICS™ Lock Valve​ 
Inspecting Lift Arm Bypass Orifice​ 
Main Relief Valve Removal And Installation (Super Flow)​ 
LIFT ARM BYPASS CONTROL VALVE​ 
Lift Arm Bypass Control Valve Description​ 
Lift Arm Bypass Control Valve Testing​ 
Removing And Installing Lift Arm Bypass Control Valve​ 
Removing And Installing Lift Arm Bypass Control Valve Bracket​ 
Disassembling And Assembling Lift Arm Bypass Control Valve​ 
HYDRAULIC PUMPS​ 
Hydraulic Pumps Description​ 
HYDRAULIC PUMPS TESTING​ 
Hydraulic Pumps Testing Description​ 
Implement Pump Test At Front Auxiliary Quick Couplers​ 
Implement Pump Test - Direct Pump Test​ 
Charge Pump Testing - Direct Pump Test​ 
HYDRAULIC PUMP​ 
Hydraulic Pump Removal And Installation​ 
Hydraulic Pump Startup​ 
Hydraulic Pump Parts Identification​ 
Disassembling And Assembling Hydraulic Pump​ 
HYDRAULIC PUMP (HIGH-FLOW)​ 
Hydraulic Pump Solenoid (High / Super Flow) Removal And Installation​ 
Hydraulic Pump (High Flow) Removal And Installation​ 
Hydraulic Pump (High Flow) Startup​ 
HYDRAULIC PUMP (SUPER-FLOW)​ 
Super Flow Relief Valve Adjustment​ 
Super Flow Relief Valve Removal And Installation​ 
Hydraulic Pump (Super Flow) Solenoid Removal And Installation​ 
Hydraulic Pump (Super Flow) Removal And Installation​ 
Hydraulic Pump (Super Flow) Startup​ 
HYDRAULIC FILTERS​ 
Hydraulic Filters Description​ 
Hydraulic Filters Housing Removal And Installation​ 
HYDRAULIC FLUID RESERVOIR​ 
Hydraulic Fluid Reservoir Description​ 
Hydraulic Fluid Reservoir Removal And Installation​ 
OIL COOLER​ 
Oil Cooler Description​ 
Removing And Installing Oil Cooler​ 
BUCKET POSITION SENSORS​ 
Bucket Position Sensors Description​ 
Removing And Installing Bucket Position Sensors​ 
REAR AUXILIARY DIVERTER VALVE​ 
Rear Auxiliary Diverter Valve Description​ 
Rear Auxiliary Diverter Valve Removal And Installation​ 
Disassembling And Assembling Rear Auxiliary Diverter Valve​ 
BOB-TACH (POWER) BLOCK (STANDARD FLOW)​ 
Bob-Tach (Power) Block Description​ 
Bob-Tach (Power) Block Testing Relief Valve​ 
Bob-Tach (Power) Block Removal And Installation​ 
Disassembling And Assembling Bob-Tach (Power) Block​ 
BOB-TACH (POWER) BLOCK (HIGH / SUPER FLOW)​ 
Bob-Tach (Power) Block Description​ 
Bob-Tach (Power) Block Testing Relief Valve​ 
Bob-Tach (Power) Block Removal And Installation​ 
Bob-Tach (Power) Block Disassembly And Assembly​ 
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK (STANDARD / HIGH FLOW)​ 
Front Auxiliary Hydraulic Coupler Block Description​ 
Removing And Installing Front Auxiliary Hydraulic Coupler Block​ 
Disassembling And Assembling Front Auxiliary Hydraulic Coupler Block​ 
FRONT AUXILIARY HYDRAULIC COUPLER BLOCK (SUPER FLOW)​ 
Front Auxiliary Hydraulic Coupler Block Super Flow Description​ 
Front Auxiliary Hydraulic Coupler Block Super Flow Removal And Installation​ 
Front Auxiliary Hydraulic Coupler Block Super Flow Disassembly And Assembly​ 
AUTOMATIC RIDE CONTROL​ 
Automatic Ride Control Description​ 
Automatic Ride Control Removal And Installation​ 
Checking The Pressure In The Accumulator​ 
Adding Nitrogen To The Accumulator​ 
Automatic Ride Control Parts Identification​ 
Automatic Ride Control Disassembly And Assembly​ 
HYDROSTATIC SYSTEM 
HYDROSTATIC SYSTEM INFORMATION​ 
Glossary Of Hydraulic / Hydrostatic Symbols​ 
Troubleshooting The Hydrostatic System​ 
HYDROSTATIC DRIVE MOTOR (TWO-SPEED)​ 
Hydrostatic Drive Motor (Two-Speed) Description​ 
Hydrostatic Drive Motor (Two-Speed) Removal And Installation​ 
Hydrostatic Drive Motor (Two-Speed) Disassembly And Assembly​ 
HYDROSTATIC MOTOR CARRIER​ 
Hydrostatic Motor Carrier Description​ 
Hydrostatic Motor Carrier Removal And Installation​ 
Hydrostatic Motor Carrier Disassembly​ 
Hydrostatic Motor Carrier Assembly​ 
CHARGE PRESSURE​ 
Charge Pressure Description​ 
Testing Charge Pressure​ 
Charge Pressure Adjusting And Inspecting​ 
HYDROSTATIC PUMP (MANUAL)​ 
Hydrostatic Pump (Manual) Description​ 
Hydrostatic Pump (Manual) Port Locations And Gauge Installation​ 
Removing And Installing The Hydrostatic Pump (Manual)​ 
Hydrostatic Pump (Manual) Startup​ 
Drive Coupler Hub Disassembly And Assembly​ 
Hydrostatic Pump (Manual) Parts Identification​ 
Disassembling And Assembling The Hydrostatic Pump (Manual)​ 
HYDROSTATIC PUMP (SJC)​ 
Hydrostatic Pump (SJC) Description​ 
Hydrostatic Pump (SJC) Port Locations And Gauge Installation​ 
Hydrostatic Pump (SJC) Removal And Installation​ 
Hydrostatic Pump (SJC) Startup​ 
Hydrostatic Pump Pressure Sensor(s) Removal And Installation​ 
Drive Coupler Hub Disassembly And Assembly​ 
Hydrostatic Pump (SJC) Parts Identification​ 
Hydrostatic Pump (SJC) Control Module Parts Identification​ 
High Pressure Relief And Bypass Valve Disassembly And Assembly​ 
Charge Pressure Relief Valve Disassembly And Assembly​ 
Disassembling And Assembling Hydrostatic Pump (SJC)​ 
Hydraulic Controller Neutral Adjustment​ 
Hydrostatic Pump (SJC) Mechanical Neutral Adjustment​ 
TWO-SPEED VALVE​ 
Two-Speed Valve Description​ 
Removing And Installing Two-Speed Valve Block​ 
Disassembling And Assembling Two-Speed Valve Block​ 
DRAIN MANIFOLD​ 
Drain Manifold Description​ 
Removing And Installing Drain Manifold Housing​ 
DRIVE SYSTEM 
BRAKE (TWO-SPEED)​ 
Brake (Two-Speed) Description​ 
DRIVE COMPONENTS​ 
Drive Components Description​ 
Removing And Installing Axle Seal​ 
Removing And Installing Axle, Sprocket And Bearings​ 
Removing And Installing The Chain​ 
CHAINCASE​ 
Chaincase Description​ 
Removing And Installing Chaincase Cover​ 
MAINFRAME 
SEAT BAR​ 
Seat Bar Description​ 
Removing And Installing The Seat Bar​ 
Disassembling And Assembling The Seat Bar​ 
Disassembling And Assembling Seat Bar Compression Spring​ 
OPERATOR CAB​ 
Cab Gas Spring Removal And Installation​ 
Disassembling And Assembling Cab Gas Spring Bracket​ 
Cab Removal And Installation​ 
OPERATOR’S SEAT​ 
Removing And Installing The Operator Seat​ 
Removing And Installing Seat Belt (Two Point)​ 
Removing And Installing Seat Belt (Three Point)​ 
OPERATOR SEAT (SUSPENSION)​ 
Removing And Installing The Operator Seat (Suspension)​ 
Removing And Installing Slide Rail​ 
Removing And Installing Seat Belt (Suspension Seat)​ 
Removing Lower Cushion​ 
Installing Lower Cushion​ 
Removing And Installing Back Cushion​ 
Removing And Installing Shock​ 
Removing And Installing 3-Point Seat Belt​ 
BOB-TACH SYSTEM (HAND LEVER)​ 
Bob-Tach (Hand Lever) System Description​ 
Removing And Installing Bob-Tach (Hand Levers)​ 
Disassembling And Assembling Lever And Wedge​ 
Removing And Installing Pivot Pin Bushing And Seal​ 
BOB-TACH SYSTEM (POWER)​ 
Bob-Tach (Power) Description​ 
Removal And Installation Bob-Tach (Power)​ 
Disassembling And Assembling Bob-Tach (Power) Lever And Wedge​ 
Removing And Installing Bob-Tach (Power) Pivot Pin Bushing And Seal​ 
LIFT ARM​ 
Lift Arms Driver Link Removal And Installation​ 
Lift Arms Follower Link Removal And Installation​ 
Lift Arm Removal And Installation​ 
REAR GRILLE​ 
Raising Rear Grille​ 
Removing And Installing Rear Grille​ 
Removing And Installing Rear Grille Shield​ 
Lowering Rear Grille​ 
REAR DOOR (TAILGATE)​ 
Rear Door (Tailgate) Removal And Installation​ 
Removing And Installing Rear Door (Tailgate) Striker​ 
Disassembling And Assembling Rear Door (Tailgate) Striker​ 
Adjusting Rear Door (Tailgate) Striker​ 
Removing And Installing Rear Door (Tailgate) Latch​ 
FUEL TANK​ 
Removing And Installing Fuel Tank​ 
Removing And Installing Fuel Level Sender​ 
Fuel Module Assembly Removal and Installation​ 
Fuel Tank Vent Removal And Installation​ 
Fuel Tank Flushing Plug​ 
CONTROL PEDALS (MANUAL)​ 
Control Pedals (Manual) Description​ 
Removing And Installing Control Pedals (Manual) Right Side​ 
Removing And Installing Control Pedals (Manual) Left Side​ 
Adjusting Control Pedals (Manual)​ 
FOOTREST (SJC)​ 
Removing And Installing Footrest (SJC) (Right Side)​ 
Removing And Installing Footrest (SJC) (Left Side)​ 
CONTROL LEVER ASSEMBLY​ 
Control Lever Assembly Description​ 
Removing And Installing Control Lever Assembly​ 
Disassembling And Assembling Control Lever Assembly​ 
CONTROL LEVER CENTERING ASSEMBLY​ 
Control Lever Centering Assembly Description​ 
Disassembling And Assembling Control Lever Centering Assembly​ 
Control Lever Centering Assembly Linkage Neutral (Adjusting)​ 
Adjusting Control Lever Centering Assembly Linkage Travel​ 
Removing And Installing Control Lever Centering Assembly Shock​ 
CONTROL HANDLE / LEVER (MANUAL)​ 
Control Handle Lever (Manual) Description​ 
Removing And Installing Control Handle Lever (Manual)​ 
CONTROL HANDLE / LEVER (SJC)​ 
Control Handle / Lever (SJC) Description​ 
Testing The Joystick​ 
Removing And Installing The Joystick​ 
ACCESS PANELS (LOWER)​ 
Removing And Installing Access Panel (Lower) (Left Side)​ 
Removing And Installing Access Panel (Lower) (Right Side)​ 
ACCESS PANELS (UPPER)​ 
Removing And Installing Access Panels (Upper) (Center Panel)​ 
Removing And Installing Access Panel (Upper) (Left Side)​ 
Removing And Installing Access Panel (Upper) (Right Side)​ 
WINDOW (REAR)​ 
Removing Rear Window With Latches​ 
Removing Rear Window With Rubber Cord​ 
Removing Rear Window With Latches From Outside Machine​ 
Disassembling And Assembling Rear Window Latches​ 
Removing Rear Window Rubber Cord​ 
Installing Rear Window Rubber Cord​ 
WINDOW (TOP)​ 
Removing And Installing Window (Top)​ 
WINDOW (SIDE)​ 
Removing And Installing Window (Side)​ 
CAB DOOR​ 
Cab Door Description​ 
Removing And Installing The Cab Door​ 
Disassembling And Assembling Cab Door​ 
Aligning The Cab Door​ 
Adjusting The Cab Door​ 
Checking The Cab Door Operation​ 
ARMREST​ 
Armrest Description​ 
Removing And Installing The Armrest​ 
Disassembling And Assembling The Armrest​ 
HEADLINER​ 
Removing And Installing The Headliner​ 
ELECTRICAL SYSTEM 
ELECTRICAL SCHEMATICS​ 
S/N B4SS11001 & Above​ 
ELECTRICAL SYSTEM​ 
Glossary Of Electrical Symbols​ 
Standard Cab Harness Connectors​ 
Deluxe Cab Harness Connectors​ 
Mainframe Harness Connectors​ 
Electrical System Description​ 
Fuse And Relay Identification​ 
Testing Solenoid​ 
BATTERY​ 
Replacing Battery​ 
Battery Maintenance​ 
Maintaining Battery Charge Level​ 
Battery Service During Machine Storage​ 
Testing The Battery​ 
Battery Charging​ 
Using A Booster Battery (Jump Starting)​ 
Using A Booster Battery (Jump Starting)​ 
ALTERNATOR​ 
Adjusting Belt (Machines Without Air Conditioning)​ 
Replacing Belt (Machines Without Air Conditioning)​ 
Adjusting Belt (Machines With Air Conditioning)​ 
Replacing Belt (Machines With Air Conditioning)​ 
Inspecting Charging System​ 
Testing Alternator Voltage​ 
Alternator Low Voltage Testing​ 
Alternator High Voltage Testing​ 
Removing And Installing Alternator (Machines Without Air Conditioning)​ 
Removing And Installing Alternator (Machines With Air Conditioning)​ 
STARTER​ 
Testing The Starter​ 
Starter Removal And Installation​ 
Starter Parts Identification​ 
INSTRUMENT PANEL IDENTIFICATION​ 
Instrument Panel Overview​ 
Standard Display​ 
Touch Display​ 
Left Control Panel​ 
Right Control Panel​ 
Jog Shuttle (Standard Display)​ 
Jog Shuttle (Touch Display) (If Equipped)​ 
Heating, Ventilation, And Air Conditioning (HVAC) Controls​ 
Touch Display​ 
Keyed Ignition Kit​ 
Radio Identification​ 
Removing And Installing Left Switch Panel​ 
Removing And Installing Right Switch Panel​ 
LIGHTS​ 
Removing And Installing Front Lights​ 
Rear Lights Removal And Installation​ 
Removing And Installing Cab Light​ 
Removing And Installing Side Light​ 
BOBCAT HUB CONTROLLER​ 
Bobcat Hub Controller Description​ 
Bobcat Hub Controller Connector Identification​ 
Bobcat Hub Controller Removal And Installation​ 
BOBCAT MID CONTROLLER​ 
Bobcat Mid Controller Description​ 
Bobcat Mid Controller Removal And Installation​ 
BOBCAT CONTROLLER (SJC) (DRIVE)​ 
Bobcat Controller (SJC) (Drive) Description​ 
Bobcat Controller (SJC) (Drive) Removal And Installation​ 
ENGINE CONTROL UNIT (ECU)​ 
Engine Control Unit (ECU) Description​ 
Cleaning Engine Control Unit (ECU)​ 
Engine Control Unit (ECU) Removal And Installation​ 
DIAGNOSTIC SERVICE CODES​ 
Service Codes List​ 
BOBCAT INTERLOCK CONTROL SYSTEM (BICS)​ 
Inspecting The Bobcat Interlock Control System (BICS)​ 
Inspecting The Lift Arm Bypass Control​ 
SEAT BAR SENSOR​ 
Seat Bar Sensor Description​ 
Troubleshooting Seat Bar Sensor​ 
Testing Seat Bar Sensor​ 
Removing And Installing Seat Bar Sensor​ 
Circuit Testing The Bobcat Interlock Control System (BICS™)​ 
TRACTION LOCK​ 
Traction Lock Description​ 
Troubleshooting Traction Lock​ 
Operating Parking Brake​ 
Operating Hydraulic Controls With Parking Brake Engaged​ 
CONTROL IDENTIFICATION​ 
Control Identification Chart (Standard)​ 
Control Identification Chart (SJC)​ 
SERVICE PC (LAPTOP COMPUTER)​ 
Connecting Remote Start Tool (Service Tool)​ 
CALIBRATION​ 
Calibration Description​ 
Testing The Actuator​ 
Calibrating Lift And Tilt (SJC)​ 
Adjusting Lift And Tilt Compensation​ 
Calibrating Hydrostatic Pump (SJC)​ 
STEERING DRIFT COMPENSATION​ 
Steering Drift Compensation Description​ 
Adjusting Steering Drift Compensation​ 
STEERING DRIFT COMPENSATION (SERVICE MODE)​ 
Steering Drift Compensation (Service Mode) Description​ 
Service Mode Requirements​ 
Service Mode Activation​ 
Service Mode De-activation​ 
NAVIGATION (STANDARD DISPLAY)​ 
Navigation Bar​ 
Viewing Active Shortcuts​ 
VITALS (STANDARD DISPLAY)​ 
Vital Detail And Machine Performance​ 
SERVICE (STANDARD DISPLAY)​ 
Record A Service​ 
SETTINGS (STANDARD DISPLAY)​ 
Display Settings​ 
Machine Settings​ 
Language Settings​ 
Units​ 
Software​ 
GAUGES (TOUCH DISPLAY)​ 
Vital Detail And Machine Performance​ 
Notification Drawer​ 
CAMERA (TOUCH DISPLAY)​ 
Camera Settings​ 
PHONE (TOUCH DISPLAY)​ 
AUDIO (TOUCH DISPLAY)​ 
SERVICE (TOUCH DISPLAY)​ 
Record A Service​ 
View Service Schedule​ 
View Service Record​ 
View Service Codes​ 
ATTACHMENTS (TOUCH DISPLAY)​ 
Attachment Information​ 
SETTINGS (TOUCH DISPLAY)​ 
Favorites​ 
Display Settings​ 
Machine Settings​ 
Security Settings​ 
Security Settings (Manage Operators)​ 
Operator Statistics​ 
Job Clocks​ 
Adding And Removing Job Clocks​ 
Language Settings​ 
Units​ 
Camera Settings​ 
Bluetooth Settings​ 
Audio Settings​ 
Dealer​ 
Software​ 
DISPLAY PROGRAMMING AND USB PORT LOCATIONS​ 
Display Programming And USB Port Locations Overview​ 
Display Programming And USB Port Locations Procedure​ 
PASSWORD SETUP (KEYLESS START PANEL)​ 
Security Settings​ 
Security Settings (Manage Operators)​ 
MAINTENANCE CLOCK​ 
Record A Service​ 
View Service Codes​ 
BACK-UP ALARM SYSTEM​ 
Inspecting Back-Up Alarm System​ 
Adjusting Back-Up Alarm Switches​ 
Troubleshooting Back-Up Alarm (Joystick)​ 
Back-Up Alarm Removal And Installation​ 
FRONT HORN​ 
Removing And Installing Front Horn​ 
Troubleshooting Front Horn​ 
ENGINE SPEED CONTROL (HAND)​ 
Engine Speed Control (Hand) Description​ 
Removing And Installing Engine Speed Control (Hand)​ 
ENGINE SPEED CONTROL (FOOT)​ 
Engine Speed Control (Foot) Description​ 
Removing And Installing Engine Speed Control (Foot)​ 
Disassembling And Assembling Engine Speed Control (Foot)​ 
CAMSHAFT AND CRANKSHAFT POSITION SENSOR​ 
Camshaft Position Sensor Removal And Installation​ 
Crankshaft Position Sensor Removal And Installation​ 
MACHINE IQ​ 
Machine IQ Description​ 
Removing And Installing Machine IQ​ 
Troubleshooting LTE/4G​ 
ENGINE SERVICE 
ENGINE INFORMATION​ 
Engine Description​ 
Engine Specifications​ 
Electrical Component Location​ 
Torque Values​ 
Troubleshooting​ 
Removing And Installing The Engine​ 
Replacing The Engine Mount​ 
Compression - Testing​ 
Injector Signal - Testing​ 
Oil Pressure Testing (At Turbocharger Oil Inlet)​ 
SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM​ 
Selective Catalytic Reduction (SCR) System Description​ 
Selective Catalyst Reduction (SCR) Removal And Installation​ 
Supply Module Removal And Installation​ 
Diesel Exhaust Fluid (DEF) / Adblue® Filter Removal And Installation​ 
Diesel Exhaust Fluid (DEF) / AdBlue® Tank Removal And Installation​ 
Diesel Exhaust Fluid (DEF) / AdBlue® Coolant Valve Removal And Installation​ 
DIESEL OXIDATION CATALYST (DOC)​ 
Diesel Oxidation Catalyst (DOC) Removal And Installation​ 
Dosing Module Removal And Installation​ 
AIR FILTER​ 
Air Cleaner Housing Removal And Installation​ 
ENGINE COOLING SYSTEM​ 
Removing And Installing Radiator Cooling Package​ 
Removing And Installing Cooling Tube Assembly​ 
Hydraulic Fan Description​ 
Reversible Hydraulic Fan Description​ 
Hydraulic Fan Motor Assembly Removal And Installation​ 
Hydraulic Fan Motor And Fan Removal And Installation​ 
Disassembling And Assembling Hydraulic Fan Motor​ 
Water Pump Removal And Installation​ 
Thermostat Housing Removal And Installation​ 
Testing The Thermostat​ 
LUBRICATION SYSTEM​ 
Lubrication System Description​ 
Oil Pan And Pipe Removal And Installation​ 
Oil Pump Removal And Installation​ 
Oil Pump Relief Valve Description​ 
Oil Filter / Cooler Assembly Removal And Installation​ 
Oil Cooler Disassembly And Assembly​ 
Oil Separator Removal And Installation​ 
FUEL SYSTEM​ 
Fuel System Description​ 
Fuel Filter Housing Removal And Installation​ 
Fuel Lift Pump Removal And Installation​ 
Pre-Filter Removal And Installation​ 
Transfer Pump / High Pressure Pump Removal And Installation​ 
Fuel Temperature Sensor Removal And Installation​ 
Fuel Recirculation Valve (FRV) Removal And Installation​ 
Fuel Pressure Relief Valve Removal And Installation​ 
Fuel Rail Assembly Removal And Installation​ 
Fuel Injector Removal And Installation​ 
Coding Injectors​ 
CYLINDER HEAD​ 
Glow Plug Testing​ 
Glow Plug Removal And Installation​ 
Removing And Installing Cylinder Head​ 
Cylinder Head Disassembly And Assembly​ 
Cylinder Head Inspection​ 
Valve Clearance​ 
Valve Step Height​ 
Valve Stem Height​ 
Valve Guide​ 
Valve​ 
Valve Spring​ 
Rocker Arm Shaft Disassembly And Assembly​ 
Inspecting The Rocker Arm And Shaft​ 
Installing The Rocker Arm Assembly​ 
Push Rod Inspection​ 
CRANKSHAFT AND PISTONS​ 
Piston And Connecting Rod Removal And Installation​ 
Piston And Connecting Rod Inspection​ 
Crankshaft Removal And Installation​ 
Cylinder Block Inspection​ 
Crankshaft Inspection​ 
Connecting Rod Inspection​ 
Engine Component Class​ 
CAMSHAFT​ 
Camshaft Removal And Installation​ 
Camshaft Bushing Removal And Installation​ 
Inspecting Camshaft​ 
TIMING GEARS​ 
Gear Backlash​ 
Gear Timing​ 
Idler Gear Removal And Installation​ 
Idle Gear Inspection​ 
TURBOCHARGER​ 
Turbocharger Description​ 
Turbocharger Removal And Installation​ 
Turbocharger Inspection​ 
FLYWHEEL AND HOUSING​ 
Flywheel Removal And Installation​ 
Ring Gear Removal And Installation​ 
Flywheel Housing Removal And Installation​ 
EXHAUST MANIFOLD​ 
Exhaust Manifold Removal And Installation​ 
INTAKE MANIFOLD​ 
Intake Manifold Removal And Installation​ 
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) 
AIR CONDITIONING SYSTEM FLOW​ 
Air Conditioning System Flow Description (Standard HVAC)​ 
Air Conditioning System Flow Description (Auto HVAC)​ 
Standard HVAC Chart​ 
Auto HVAC Chart​ 
Air Conditioning System Components​ 
Air Conditioning System Safety Equipment​ 
REGULAR MAINTENANCE​ 
Cleaning HVAC Filters​ 
Cleaning Air Conditioning Evaporator And Heater Coil​ 
Cleaning Air Conditioning Condensor​ 
Lubricating Air Conditioning System​ 
Troubleshooting HVAC System​ 
Adjusting Belt (Machines With Air Conditioning)​ 
Replacing Belt (Machines With Air Conditioning)​ 
Adjusting Belt (Machines Without Air Conditioning)​ 
Replacing Belt (Machines Without Air Conditioning)​ 
Air Conditioning Service Chart​ 
TROUBLESHOOTING​ 
Blower Motor Does Not Operate​ 
Blower Motor Operates Normally, But Air Flow Is Insufficient​ 
Insufficient Cooling Although Air Flow And Compressor Operation Are Normal​ 
The Compressor Operates Improperly Or Not At All​ 
Gauge Pressure Related Troubleshooting​ 
Troubleshooting Tree​ 
Air Conditioning Temperature / Pressure Chart​ 
Poor A/C Performance​ 
HVAC Repair And Leaks​ 
Electrical System​ 
Engine Coolant Bypassing The Heater Valve​ 
Heater Valve Not Opening Or Closing​ 
SYSTEM CHARGING AND RECLAMATION​ 
Refrigerant Identification​ 
Reclamation And Charging With Recovery / Charging Unit​ 
COMPRESSOR​ 
Removing And Installing Compressor​ 
Compressor Oil​ 
Checking Compressor Oil​ 
CONDENSOR​ 
Condenser Removal And Installation​ 
RECEIVER / DRIER​ 
Receiver / Drier Removal And Installation​ 
HVAC ASSEMBLY​ 
Removing And Installing HVAC Assembly​ 
THERMOSTAT​ 
Thermostat Description​ 
Removing And Installing Thermostat​ 
EXPANSION VALVE​ 
Removing And Installing Expansion Valve​ 
EVAPORATOR COIL​ 
Removing And Installing Evaporator Coil​ 
HEATER COIL​ 
Removing And Installing Heater Coil​ 
BLOWER FAN​ 
Removing And Installing Blower Fan​ 
Disassembling And Assembling Blower Fan​ 
HEATER VALVE​ 
Removing And Installing Heater Valve (Standard HVAC)​ 
Removing And Installing Heater Valve (Auto HVAC)​ 
HVAC ASSEMBLY COVER​ 
Removing HVAC Assembly Cover​ 
Installing HVAC Assembly Cover​ 
AUTO HVAC MODULE​ 
Removing And Installing Auto HVAC Module​ 
SPECIFICATIONS 
LOADER SPECIFICATIONS​ 
Machine Dimensions​ 
Performance Specifications​ 
Engine Specifications​ 
Drive System Specifications​ 
Control Specifications​ 
Hydraulic System Specifications​ 
Hydraulic Cylinder Specifications​ 
Electrical System Specifications​ 
Fluid Capacities​ 
Tire Specifications​ 
TECHNICAL SERVICE GUIDE SPECIFICATIONS​ 
Engine Specifications​ 
Engine Torques​ 
Cooling System Specifications​ 
Loader Torques​ 
Hydraulic / Hydrostatic System Specifications​ 
Fuel Consumption​ 
TORQUE SPECIFICATION FOR BOLTS​ 
Torque For General SAE Bolts​ 
Torque For General Metric Bolts​ 
HYDRAULIC CONNECTION SPECIFICATIONS​ 
O-ring Face Seal Connection​ 
Straight Thread O-ring Fitting​ 
Tubelines And Hoses​ 
Tightening The Flare Fitting​ 
O-ring Flare Fitting​ 
Port Seal Fitting​ 
Push To Connect Fittings​ 
HYDRAULIC FLUID SPECIFICATIONS​ 
Hydraulic Fluid Specifications​ 
CONVERSIONS​ 
Decimal And Millimeter Equivalent Chart​ 
U.S. To Metric Conversion Chart​ 
SERVICE TOOLS REQUIRED​ 
Remote Start Tools​ 
Hydraulic Tools​ 
Mainframe And Drive Tools​ 
Electrical Tools​ 
Engine Tools​ 
HVAC Tools​