Bobcat T7x Service Manual 7476691enUS 2024

Data Size: 19.40 MB 
File Type: PDF 
Language: English 
Manufacturer: Bobcat 
Applicable Machine: Compact Track Loader 
Document: Service Manual, Electric Diagram 
Machine Model: Bobcat T7x Compact Track Loader 
Serial Number: B61D11001 & Above 
Book Number: 7476691enUS 
Publication Date: 2024 
Page: 252 Pages

List Contents:

FOREWORD 
FOREWORD​ 
General Inspection​ 
SAFETY INSTRUCTIONS​ 
Before Operation​ 
Call Before You Dig​ 
Safe Operation Is The Operator’s Responsibility​ 
Safe Operation Needs A Qualified Operator​ 
A Qualified Operator Must Do The Following​ 
Silica Dust Exposure​ 
FIRE PREVENTION​ 
Maintenance​ 
Operation​ 
Electrical​ 
Charging Safety​ 
Welding And Grinding​ 
Fire Extinguishers​ 
SERIAL NUMBER LOCATIONS​ 
Machine Serial Number Location​ 
High Voltage Battery Pack Serial Number Location​ 
DELIVERY REPORT​ 
MACHINE IDENTIFICATION​ 
Front View​ 
Rear View​ 
SAFETY AND MAINTENANCE 
LIFTING AND BLOCKING THE MACHINE​ 
Lifting And Blocking The Machine Procedure​ 
LIFT ARM SUPPORT​ 
Lift Arm Support Description​ 
Installing Lift Arm Support​ 
Removing Lift Arm Support​ 
OPERATOR CAB​ 
Inspecting Operator Cab​ 
Cab Door Sensor Description​ 
Raising Operator Cab​ 
Lowering Operator Cab​ 
Clear Side Enclosed Cab Option​ 
Inspecting And Maintaining Clear Side Enclosed Cab Option​ 
TRANSPORTING THE MACHINE​ 
Loading And Unloading Machine​ 
Fastening Machine To Transport Vehicle​ 
TOWING THE MACHINE​ 
Towing Procedure​ 
SERVICE SCHEDULE​ 
Maintenance Intervals​ 
Service Schedule​ 
BOB-TACH SYSTEM (HAND LEVER)​ 
Inspecting And Maintaining Hand Lever Bob-Tach System​ 
MACHINE LUBRICATION​ 
Lubricating Grease Fittings​ 
Actuator Lubrication​ 
COOLANT REPLACEMENT PROCEDURE​ 
Coolant System Description​ 
Removing The EVCM And Drive Motor Coolant​ 
Filling The EVCM And Drive Motor Coolant​ 
Purging The Air From The System​ 
Removing The Battery Coolant​ 
Filling The Battery With Coolant​ 
PIVOT PINS​ 
Checking Pivot Pin Torque​ 
MACHINE STORAGE AND RETURN TO SERVICE​ 
Machine Extended Storage Procedure​ 
Machine Return To Service Procedure​ 
BATTERY SYSTEM​ 
De-energizing The High Voltage Battery​ 
Prove De-energized Process​ 
CLEANING THE MACHINE​ 
Cleaning The Machine Description​ 
Washing The Lift And Tilt Actuators​ 
Washing Drive Motors​ 
Internal Cleaning Of The Machine​ 
Cleaning Under The Cab​ 
Cleaning Of Charge Port And Plug​ 
EMERGENCY EXITS​ 
Removing Rear Window With Latches​ 
Removing Rear Window With Rubber Cord​ 
Removing Rear Window With Latches From Outside Machine​ 
Removing Rear Window With Rubber Cord From Outside Machine​ 
Making An Emergency Exit Through Front Door​ 
Front Door Reassembly​ 
SEAT BELT​ 
Inspecting And Maintaining The Seat Belt​ 
DRIVE SYSTEM 
BRAKE​ 
Brake Description​ 
TRACK UNDERCARRIAGE COMPONENTS (SOLID-MOUNTED)​ 
Track Undercarriage Components (Solid-Mounted) Description​ 
Checking Track Tension​ 
Adjusting Tension​ 
Removing And Installing Track​ 
Idler (Front) Removal And Installation​ 
Removing And Installing Track Tensioner​ 
Disassembling And Assembling Track Tensioner​ 
Removing And Installing Idler (Rear)​ 
Removing And Installing Roller​ 
Removing And Installing Sprocket​ 
Removing And Installing Track Frame​ 
TRACTION DRIVE MOTOR​ 
Traction Drive Motor Description​ 
Removing And Replacing Fluid​ 
Removing And Installing Traction Drive Motor​ 
TRACK MAINTENANCE​ 
Track Damage Identification​ 
MAINFRAME 
SEAT BAR​ 
Seat Bar Description​ 
Removing And Installing The Seat Bar​ 
Disassembling And Assembling The Seat Bar​ 
Disassembling And Assembling Seat Bar Compression Spring​ 
OPERATOR CAB​ 
Removing And Installing Cab Gas Spring​ 
Disassembling And Assembling Cab Gas Spring Bracket​ 
Removing And Installing Operator Cab​ 
OPERATOR SEAT (SUSPENSION)​ 
Removing And Installing The Operator Seat (Suspension)​ 
Removing And Installing Slide Rail​ 
Removing And Installing Seat Belt (Suspension Seat)​ 
Removing Lower Cushion​ 
Installing Lower Cushion​ 
Removing And Installing Back Cushion​ 
Removing And Installing 3-Point Seat Belt​ 
LIFT ARMS​ 
Removing And Installing Lift Arms Driver Link​ 
Driver Link Pivot Pin Removal And Installation​ 
Removing And Installing Lift Arms Follower Link​ 
Removing And Installing Lift Arm​ 
REAR HOOD​ 
Raising The Rear Hood​ 
Removing And Installing The Rear Hood​ 
Lowering The Rear Hood​ 
Removing And Installing The Rear Hood Shield​ 
REAR DOOR (TAILGATE)​ 
Removing And Installing Rear Door (Tailgate)​ 
Removing And Installing Rear Door (Tailgate) Striker​ 
Disassembling And Assembling Rear Door (Tailgate) Striker​ 
Adjusting Rear Door (Tailgate) Striker​ 
Removing And Installing Rear Door (Tailgate) Latch​ 
FOOTREST​ 
Removing And Installing Footrest (SJC) (Right Side)​ 
Removing And Installing Footrest (SJC) (Left Side)​ 
CONTROL HANDLE (SJC)​ 
Control Handle (SJC) Description​ 
Testing The Joystick​ 
Removing And Installing The Joystick​ 
ACCESS PANELS (LOWER)​ 
Removing And Installing Access Panel (Lower) (Left Side)​ 
Removing And Installing Access Panel (Lower) (Right Side)​ 
ACCESS PANELS (UPPER)​ 
Removing And Installing Access Panels (Upper) (Center Panel)​ 
Removing And Installing Access Panel (Upper) (Left Side)​ 
Removing And Installing Access Panel (Upper) (Right Side)​ 
WINDOW (REAR)​ 
Removing Rear Window With Latches​ 
Removing Rear Window With Rubber Cord​ 
Removing Rear Window With Latches From Outside Machine​ 
Disassembling And Assembling Rear Window Latches​ 
Removing Rear Window Rubber Cord​ 
Installing Rear Window Rubber Cord​ 
WINDOW (TOP)​ 
Removing And Installing Window (Top)​ 
WINDOW (SIDE)​ 
Removing And Installing Window (Side)​ 
CAB DOOR​ 
Cab Door Description​ 
Removing And Installing The Cab Door​ 
Disassembling And Assembling Cab Door​ 
Aligning The Cab Door​ 
Adjusting The Cab Door​ 
Checking The Cab Door Operation​ 
ARMREST​ 
Armrest Description​ 
Removing And Installing The Armrest​ 
Disassembling And Assembling The Armrest​ 
HEADLINER​ 
Removing And Installing The Headliner​ 
ELECTRICAL SYSTEM 
ELECTRICAL SCHEMATICS​ 
Standard Machine​ 
ELECTRICAL SYSTEM​ 
Glossary Of Electrical Symbols​ 
Electrical System Description​ 
Fuse And Relay Identification​ 
HIGH VOLTAGE BATTERY PACK (HVBP)​ 
Removing And Installing The High Voltage Battery Pack ( HVBP)​ 
ELECTRIC VEHICLE CONTROL MODULE (EVCM)​ 
Electric Vehicle Control Module (EVCM)​ 
COOLING SYSTEM​ 
Removing And Installing EVCM And Drive Motor Coolant Pump​ 
Removing And Installing Battery Coolant Pump​ 
Removing And Installing Coolant Fan / Radiator Assembly​ 
Removing And Installing Coolant Fan​ 
Removing And Installing EVCM And Drive Motor Coolant Reservoir​ 
Removing And Installing Coolant Reservoir​ 
LIFT ACTUATOR​ 
Removing And Installing Lift Actuator​ 
TILT ACTUATOR​ 
Removing And Installing Tilt Actuator​ 
SPECIFICATIONS 
MACHINE DIMENSIONS​ 
MACHINE SPECIFICATIONS​ 
Performance Specifications​ 
Drive System Specifications​ 
Control Specifications​ 
Electric Motor Specifications​ 
Electrical System Specifications​ 
Fluid Capacities​ 
Tracks​ 
Ground Pressure​ 
Torque Specification For Bolts​