Claas Liebherr Engine D934 A7-04 D936 A7-04 D944 A7-04 D946 A7-04 Repair Manual 11418471

Claas Liebherr Engine D934 A7-04 D936 A7-04 D944 A7-04 D946 A7-04 Repair Manual 11418471
Size: 10.3 MB
Machine: Liebherr Engine
Machine Model: D934 A7-04 D936 A7-04 D944 A7-04 D946 A7-04
Serial Number: 2014-03-0001 / 2014-04-0001 
Publication Date: 2016
Pages: 326 Pages
Order Number: 11418471

Contents:
1 General information
1.2 Important notes in this manual
1.3 Safety instructions 
1.4 Safety instructions for working on the fuel and injection system
1.5 Safety instructions for working on the exhaust after-treatment system (SCR system)
1.6 Engine diagrams and engine components
1.7 Technical data
1.8 Special torques, tensioning instructions, instructions for mounting and installation instructions
1.9 Fuel diagram
1.10 Lubricating oil diagram
1.11 Coolant diagram
1.12 Assigning the channels in the crankcase and the cylinder head
1.13 Transport device and fastening parts
1.14 Tools
2 Cylinder head, engine control unit and valves
2.1 Removing and installing the cylinder head cover 
2.2 Removing and installing the rocker arm bracket and push rods
2.3 Removing and installing the valve bridge (engines with and without ABS)
2.4 Removing and installing the cylinder head
2.5 Removing and installing the injector sleeve
2.6 Removing and installing the valve stem seal, valve springs, valves
2.7 Removing and installing the roller tappet (valve controller) 
2.8 Removing and installing the camshaft .
3 Driving gear
3.1 Removing and installing the piston with crank and piston rings
3.2 Removing and installing the cylinder liner
3.3 Removing and installing the crankshaft attachments
3.4 Removing and installing the front crankshaft sea
3.5 Removing and installing the unit carrier
3.6 Removing and installing the flywheel 
3.7 Removing and installing the rear crankshaft seal
3.8 Removing and installing the flywheel housing
3.9 Removing and installing the top right intermediate wheel 
3.10 Removing and installing the top middle intermediate wheel
3.11 Removing and installing the crankshaft
4 Fuel and injection system
4.1 Removing and installing the fuel lines
4.2 Removing and installing the injection lines
4.3 Removing and installing the pressure pipe branch and injector
4.4 Removing and installing the fuel fine filter with console
4.5 Removing and installing the fuel high pressure pump
4.6 Removing and installing the fuel high pressure pump drive
5 Belt drive 
5.2 Removing and installing the belt drive cover
5.3 Removing and installing the V-ribbed belt tensioning device
5.4 Removing and installing the V-ribbed belt deflection roller
5.5 Removing and installing belt drive II (air conditioning compressor variant II)
5.6 Removing and installing belt drive III (fan drive)
6 Charge air and exhaust system
6.1 Removing and installing the air intake pipe
6.2 Removing and installing the air intake attachment
6.3 Removing and installing the clock valve
6.4 Removing and installing the connecting line (turbocharger - charge air cooler)
6.5 Removing and installing the heat protection plate
6.6 Removing and installing the exhaust pipe
6.7 Removing and installing the exhaust branch
6.8 Removing and installing the intake branch 
6.9 Removing and installing the turbocharger 
6.10 SCR exhaust after-treatment system
6.11 Troubleshooting in SCR system 
7 Electrical system
7.1 Removing and installing the heating flange
7.2 Removing and installing the alternator
7.3 Removing and installing the starter
7.4 Removing and installing sensors
7.5 Removing and installing the engine control unit 
7.6 Replacing the cable harness
8 Lubrication system
8.1 Replacing the oil filter
8.2 Removing and installing the crankcase ventilation
8.3 Removing and installing the oil return line (crankcase ventilation)
8.4 Removing and installing the oil dipstick and guiding pipe
8.5 Removing and installing the oil filler neck
8.6 Removing and installing the single-piece oil pan
8.7 Removing and installing the connecting piece (oil pan - crankcase)
8.8 Removing and installing the oil cooler housing with oil cooler
8.9 Removing and installing the oil pressure pump
8.10 Removing and installing the oil extraction pump (D936, D946)
8.11 Removing and installing the locking pieces for the oil extraction pump (D 936, D 946)
8.12 Removing and installing the piston cooling injector
8.13 Removing and installing the end control valve
9 Cooling system
9.1 Removing and installing the coolant ventilation line
9.2 Removing and installing the coolant pump
9.3 Removing and installing the coolant manifold
9.4 Removing and installing the thermostat housing and the thermostat
10 Auxiliary output, air compressor and air conditioning compressor
10.1 Overview of auxiliary outputs
10.2 Removing and installing auxiliary output 1 
10.3 Removing and installing auxiliary output 2
10.4 Removing and installing auxiliary output 3
10.5 Removing and installing auxiliary output 4 
10.6 Removing and installing the air compressor
10.7 Removing and installing the switchable auxiliary output on the flywheel housing
10.8 Dismantling the switchable auxiliary output for the spool repair kit
10.9 Dismantling and assembling the switchable auxiliary output bearing housing
10.10 Installing and removing the air conditioning compressor, variant 1
10.11 Installing and removing the air conditioning compressor, variant 2 
11 Appendix
11.1 Symbols in this manual
11.2 Abbreviations used