Deutz Fahr 6150.4 6160.4 TTV AGROTRON Workshop Manual
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Deutz Fahr 6150.4 6160.4 TTV AGROTRON Workshop Manual
Size: 309.06 MB
Format: PDF
Language: English
Brand: Deutz Fahr
Machine: Tractor
Document: Workshop Manual, Electric and Hydraulic Diagrams
Machine Model: Deutz Fahr 6150.4 TTV AGROTRON, 6160.4 TTV AGROTRON Tractor
Page: 1068 Pages
List Contents:
0 - Introduction
0.1 - Introduction
0.1.1 - Safety notes
0.1.2 - General safety rules
0.1.3 - Safety precautions for removal and refitting operations
0.1.4 - Lifting instructions
0.1.5 - Tightening torques
0.1.6 - Threadlockers, adhesives, sealants and lubricants
0.1.7 - Conversion factors
10 - Technical characteristics
10.1 - Transmission
10.1.1 - Transmission
10.1.2 - Rear PTO
10.2 - Rear axle
10.2.1 - Rear axle
10.3 - Front axle
10.3.1 - Front axle
10.3.2 - Front axle
10.3.3 - Front axle
10.4 - Hydraulic system
10.4.1 - Hydraulic system
10.4.2 - Ancillary utility distributor - 8-way version
10.4.3 - Ancillary utility distributor - 10-way version
10.4.4 - Variable displacement pump
10.4.5 - Variable displacement pump (60cc/rev)
10.4.6 - Steering gear pump
10.4.7 - Ancillary utility distributor - Version for front lift
10.4.8 - Power steering
10.4.9 - Braking system
10.4.10 - Master cylinder
10.4.11 - Servo-brake valve for front axle
10.4.12 - Hydraulic trailer braking system - Italy version
10.4.13 - Hydraulic trailer braking system - Export version
10.4.14 - Compressor
10.4.15 - Pressure limiting valve
10.4.16 - Trailer air braking valve (2-way)
10.4.17 - Trailer air braking valve (1-way)
10.4.18 - Trailer air brake boost solenoid valve
10.4.19 - Trailer parking brake control solenoid valve
10.4.20 - Quick pressure release valve
10.4.21 - Hydraulic front axle suspension
10.4.22 - Front suspension assembly / INTEGRALL
20 - Calibrations and electronic diagnosis
20.1 - Diagnostic instrument
20.1.1 - All Round Tester (ART®)
20.1.2 - Introduction
20.1.3 - Safety instructions
20.1.4 - General preferences
20.1.5 - General preferences - Availability
20.1.6 - General preferences - Licence purchasing
20.1.7 - General preferences - Access and communication
20.1.8 - Program handling - General communication access
20.1.9 - Program handling - Programstart and home screen
20.1.10 - Program handling - Main menu
20.1.11 - Program handling - Configuration
20.1.12 - Program handling - Error memory
20.1.13 - Program handling - Dataset management
20.1.14 - Program handling - Offline Viewer
20.1.15 - Program handling - Usecases EMR4
20.1.16 - Program handling - Usecases EMR3
20.1.17 - Fault location
20.1.18 - FAQ
20.2 - Putting the tractor into service
20.2.1 - Commissioning - Introduction (HLHP software version SC155AE)
20.2.2 - Monitor - Main menu
20.2.3 - Monitor - Transmission
20.2.4 - Monitor - PTO
20.2.5 - Monitor - ASM
20.2.6 - Monitor - Lift
20.2.7 - Monitor - Suspension
20.2.8 - Monitor - System
20.2.9 - Monitor - CAN
20.2.10 - Monitor - Distributors
20.2.11 - Monitor - Engine
20.2.12 - Monitor - Air conditioner
20.2.13 - Monitor - Park Brake
20.2.14 - Calibration - Main menu
20.2.15 - Calibration - Transmission
20.2.16 - Calibration - PTO
20.2.17 - Calibration - ASM
20.2.18 - Calibration - Lift
20.2.19 - Calibration - Suspension
20.2.20 - Calibration - System
20.2.21 - Calibration - Distributor
20.2.22 - Calibration - Engine
20.2.23 - Calibration - A/C system
20.2.24 - Calibration - Park Brake
20.2.25 - Calibration - Agrosky
20.2.26 - Calibration - MR-D cab
20.2.27 - Test - Main menu
20.2.28 - Test - Transmission
20.2.29 - Test - PTO
20.2.30 - Test - ASM
20.2.31 - Test - Lift
20.2.32 - Test - Suspension
20.2.33 - Test - System
20.2.34 - Test - CAN
20.2.35 - Test - Distributors
20.2.36 - Test - Engine
20.2.37 - Test - A/C system
20.2.38 - Alarms menu
20.2.39 - PLA2 armrest diagnostics (software version 1.0.00)
20.3 - ECU alarms
20.3.1 - Alarm list for battery isolator (BDC)
20.3.2 - Engine alarms
20.3.3 - Transmission alarms
20.3.4 - Armrest alarms
20.3.5 - Electrohydraulic control valve alarms
20.3.6 - HLHP alarms
20.3.7 - Climate control alarms
20.3.8 - EPB Alarms
30 - Method of intervention
30.1 - Index Repair instructions
30.1.1 - Repair level III
30.2 - D0 - Transmission
30.2.1 - Pump Drive flange
30.2.2 - Pump Drive flange disassembly
30.2.3 - Adjustment of the bevel gear pair
30.2.4 - Removing the rear pinion
30.2.5 - PTO clutch
30.2.6 - Disassembly of the PTO clutch.
30.2.7 - PTO unit
30.2.8 - PTO assembly disassembly
30.2.9 - Adjustment of selector sleeve position
30.2.10 - Adjusting the handbrake device
30.2.11 - Disassembly of the transmission
30.2.12 - Removal of transmission
30.2.13 - Disassembly of the clutch control block
30.2.14 - Disassembly of the system control block
30.2.15 - Disassembly of the pump
30.2.16 - Separation of the transmission halves
30.2.17 - Disassembly of the intermediate housing
30.2.18 - Disassembly of the front wheel drive
30.2.19 - Disassembly of clutch KV/KR and double gear
30.2.20 - Disassembly of the output gear
30.2.21 - Disassembly of the input shaft (hydrostatic unit)
30.2.22 - Disassembly of the central shaft (clutch KV/KR)
30.2.23 - Disassembly of the intermediate gear
30.2.24 - Disassembly of the multi-disk brake (BG)
30.2.25 - Disassembly of the drum selector gear (planetary transmission)
30.2.26 - Disassembly of the ring gear P4/BG and clutch K3/K4
30.2.27 - Disassembly of the central shaft
30.2.28 - Disassembly of the hydrostatic unit
30.2.29 - Reassembly of the transmission
30.2.30 - Reassembly of the clutch housing
30.2.31 - Reassembly of the hydrostatic unit
30.2.32 - Reassembly of the drum selector gear (planetary transmission)
30.2.33 - Reassembly of the central shaft
30.2.34 - Reassembly of ring gear P4/BG
30.2.35 - Reassembly of the multi disk brake (BG)
30.2.36 - Reassembly of the intermediate housing
30.2.37 - Reassembly of the input shaft (hydrostatic unit)
30.2.38 - Reassembly of the intermediate gear
30.2.39 - Reassembly of the central shaft (clutch KV/KR)
30.2.40 - Reassembly of the output gear
30.2.41 - Reassembly of the pump
30.2.42 - Reassembly of double gear and clucth KV/KR
30.2.43 - Reassembly of the front wheel drive
30.2.44 - Joining of the preassembled transmission halves
30.2.45 - Setting of the axial play drum selector gear/quill shaft (KV/KR) - Axial play= 0.20 ... 0.40 mm
30.2.46 - Setting of the axial play of the KV/KR bearing - Axial play= 0.00 ... 0.08 mm
30.2.47 - Setting of the axial play of the double gear bearing - Axial play= 0.00 ... 0.08 mm
30.2.48 - Setting of the axial play of the front wheel drive - Axial play= 0.025 ... 0.1 mm
30.2.49 - Reassembly of the system control block
30.2.50 - Reassembly of the clutch control block
30.2.51 - Reassembly of the speed and inductive sensor
30.3 - E0 - Rear axle
30.3.1 - Right-left hand rear axle
30.3.2 - Disassembly of LH/RH rear axle
30.3.3 - Disassembly of the planet carrier
30.3.4 - Rear differential
30.3.5 - Disassembly of the rear differential
30.3.6 - Rear axle brake assemblies and brake discs
30.3.7 - Renewal of brake seals
30.4 - F0 - Front axle
30.4.1 - Troubleshooting
30.4.2 - Toe-in/steering angle/assembly tests
30.4.3 - Steering cylinders assembly
30.4.4 - Axle shaft assembly
30.4.5 - Differential assembly - carrier
30.4.6 - Differential disassembly - ML version
30.4.7 - Differential disassembly - LS version
30.4.8 - Checking the bevel gear pair
30.4.9 - Flange assembly
30.4.10 - Bevel pinion assembly
30.4.11 - Planetary reduction gear assembly
30.4.12 - Planetary reduction gear assembly
30.4.13 - Wheel hub assembly
30.4.14 - Brake assembly
30.5 - H0 - Hydraulic system
30.5.1 - LS variable displacement pump filter
30.5.2 - Tightening the hydraulic power steering unit fastener screws
30.6 - L0 - Electrical system
30.6.1 - Steering position sensor assembly
30.6.2 - Tightening torques for nuts and bolts of electrical connections
30.7 - R0 - Rear lift
30.7.1 - Lift cylinders
30.7.2 - Position sensor bush
30.7.3 - Lift draft sensor
30.7.4 - Lift position sensor
30.7.5 - Calibrating position sensor
30.7.6 - Tightening lift mount fasteners
30.8 - S0 - Wheels
30.8.1 - Wheel rim to hub screws and nuts tightening torques
40 - Wiring diagrams
40.1 - Introduction
40.1.1 - Introduction
40.1.2 - Basic electronics for mechanics (1/2)
40.1.3 - Basic electronics for mechanics (2/2)
40.1.4 - Electrical and electronic components (1/2)
40.1.5 - Electrical and electronic components (2/2)
40.2 - Components
40.2.1 - 2.8519.155.0 - HLHP control unit
40.2.2 - 2.8519.154.0 - Transmission control unit
40.2.3 - 02959607 - Engine control unit
40.2.4 - A - Starting and charging
40.2.5 - B - Fuses
40.2.6 - C - Grounds
40.2.7 - D - Intermediate connections
40.2.8 - E - On-board instruments and visual and audible indicators
40.2.9 - F - External lights
40.2.10 - G - Interior lights
40.2.11 - H - Electrical and manual controls
40.2.12 - I - Circuit breakers
40.2.13 - J - Relays
40.2.14 - K - Sensors and transmitters
40.2.15 - L - Electromagnets and solenoid valves
40.2.16 - M - Electrical/electronic devices, flasher units and timers
40.2.17 - N - Electric motors and actuators
40.2.18 - O - Resistors, rheostats, diodes and diode boards
40.2.19 - P - Various services
40.2.20 - R - Diagnostics
40.2.21 - T - Power supply points (+15 o +30)
40.3 - Systems
40.3.1 - S001 - Electronic engine governor
40.3.2 - S002 - Starter
40.3.3 - S003 - Preheating
40.3.4 - S004 - AdBlue
40.3.5 - S005 - Transmission
40.3.6 - S005A - Transmission - Version with performance steering
40.3.7 - S006 - Front axle suspension
40.3.8 - S007 - Instrument panel
40.3.9 - S008 - Lights – Version without front lift
40.3.10 - S009 - Lights – Version with front lift
40.3.11 - S010 - Turn indicators
40.3.12 - S011 - Work lights
40.3.13 - S012 - ISO 11786
40.3.14 - S013 - Manual air conditioner
40.3.15 - S014 - Automatic air conditioning
40.3.16 - S015 - +15 Positives
40.3.17 - S016 - +30 Positives
40.3.18 - S017 - CAN BUS Line - Standard version
40.3.19 - S017A - Visual guidance Can Bus line - Version without ISO11783
40.3.20 - S017B - ISO11783 Can Bus line
40.3.21 - S017C - ISO11783 Can Bus line - Version with visual guidance
40.3.22 - S017D - ISO11783 Can Bus line - Version with assisted steering
40.3.23 - S017E - ISO11783 Can Bus line - Version with performance steering
40.3.24 - S018 - PTO
40.3.25 - S019 - Front and rear lifts
40.3.26 - S020 - Brakes
40.3.27 - S021 - Hydraulic trailer braking
40.3.28 - S022 - Hydraulic distributors
40.3.29 - S023 - Windscreen wipers
40.3.30 - S024 - Radio
40.3.31 - S025 - Accessories
40.3.32 - S026 - Diagnostics
40.3.33 - S027 - Agrosky - Version with visual guidance, without ISO11783
40.3.34 - S028 - ISO11783
40.3.35 - S028A - ISO11783 - Version with visual guidance
40.3.36 - S028B - ISO11783 - Version with assisted steering
40.3.37 - S028C - ISO11783 - Version with performance steering
40.3.38 - S029 - Lights - Version without front lift (U.S.A.)
40.3.39 - S030 - Lights - Version with front lift (U.S.A.)
40.3.40 - S031 - Turn indicators (U.S.A.)
40.3.41 - S032 - Work lights (U.S.A.)
40.3.42 - S033 - +15 Positives (U.S.A.)
40.3.43 - S034 - +30 Positives (U.S.A.)
40.3.44 - S035 - PTO (USA)
40.3.45 - S036 - Brakes (USA)
40.4 - Wiring harnesses
40.4.1 - 0.012.2018.4/20 - License plate light
40.4.2 - 0.012.4029.4/30 - Battery negative
40.4.3 - 0.014.0007.4/20 - Lights selector switch
40.4.4 - 0.015.3974.4/10 - Front axle suspension
40.4.5 - 0.015.5429.4/20 - Front lift control
40.4.6 - 0.016.0642.4/20 - Rear LH lower work light on cab - Xenon version
40.4.7 - 0.016.0642.4/20 - Rear RH lower work light on cab - Xenon version
40.4.8 - 0.016.0650.4/10 - RH front supplementary work light on arm - Xenon version
40.4.9 - 0.016.0650.4/10 - LH front supplementary work light on arm - Xenon version
40.4.10 - 0.016.8489.4 - Trailer air brake boost solenoid valve
40.4.11 - 0.016.8489.4 - Trailer parking brake solenoid valve - Version with air braking
40.4.12 - 0.017.0164.4 - Rear camera
40.4.13 - 0.017.0496.4/10 - Supplementary RH front work light on arm
40.4.14 - 0.017.0496.4/10 - Supplementary LH front work light on arm
40.4.15 - 0.017.0497.4/20 - Rear RH lower work light on cab
40.4.16 - 0.017.0497.4/20 - Rear LH lower work light on cab
40.4.17 - 0.017.8425.4 - Rear trailer socket
40.4.18 - 0.017.8426.4 - Rear trailer socket (U.S.A.)
40.4.19 - 0.017.8887.4/10 - ISO 11783 - Front line
40.4.20 - 0.017.9761.4/10 - Distributors D6-D7
40.4.21 - 0.018.2800.4 - Hydraulic braking
40.4.22 - 0.018.8803.4 - Battery positive terminal
40.4.23 - 0.018.9843.4/10 - ISO 11783 - Rear line
40.4.24 - 0.019.0059.4/20 - Roof
40.4.25 - 0.019.2378.4/30 - LH mudguard
40.4.26 - 0.019.2378.4/30 - RH mudguard
40.4.27 - 0.019.2379.4/20 - Front RH lower work lights on cab
40.4.28 - 0.019.2379.4/20 - Front LH lower work lights on cab
40.4.29 - 0.019.2380.4/20 - Hazard warning lights switch (USA)
40.4.30 - 0.019.2571.4/10 - ISO 11786
40.4.31 - 0.019.2617.4/60 - ISO 11783 - Cab line
40.4.32 - 0.019.3652.4 - Side instrument panel
40.4.33 - 0.019.3655.4 - RH transmission
40.4.34 - 0.019.3656.4 - LH transmission
40.4.35 - 0.019.3658.4/20 - Agrosky solenoid valve
40.4.36 - 0.019.3659.4/10 - On-board monitor - Armrest
40.4.37 - 0.019.4559.4/10 - Rear service work light
40.4.38 - 0.019.4585.4 - Fuses and relays
40.4.39 - 0.019.4688.4/10 - Front top work lights on cab
40.4.40 - 0.019.4689.4/20 - RH rear work lights on cab roof
40.4.41 - 0.019.4689.4/20 - Rear work lights on cab roof
40.4.42 - 0.019.4848.4/10 - Manual A/C system
40.4.43 - 0.019.4913.4/10 - Front top work lights on cab - LED version
40.4.44 - 0.019.4914.4/20 - RH rear work lights on cab roof - LED version
40.4.45 - 0.019.4914.4/20 - LH rear work lights on cab roof - LED version
40.4.46 - 0.019.5311.4/10 - Automatic A/C system interface
40.4.47 - 0.019.5518.4/10 - Automatic A/C system
40.4.48 - 0.019.9825.4/10 - Agrosky antenna (Assisted Steering)
40.4.49 - 0.019.9826.4/20 - Agrosky
40.4.50 - 0.019.9827.4/10 - Front work lights on cab roof - LED version with Agrosky
40.4.51 - 0.019.9828.4/10 - Front work lights on cab roof - Version with Agrosky
40.4.52 - 0.019.9829.4/10 - Agrosky antenna (Visual guidance)
40.4.53 - 0.020.1005.4 - Solenoid valve for condenser
40.4.54 - 0.020.1026.4/10 - LH front supplementary work light on arm - USA version
40.4.55 - 0.020.1026.4/10 - RH front supplementary work light on arm - USA version
40.4.56 - 0.020.2565.4 - AdBlue
40.4.57 - 0.020.3254.4 - Front LH lower work lights on cab
40.4.58 - 0.020.3254.4 - Front RH lower work lights on cab
40.4.59 - 0.020.3427.4 - Viscostatic fan
40.4.60 - 0.020.3530.4 - Engine cowl
40.4.61 - 0.900.0816.0 - Front PTO
40.4.62 - 0.900.2092.9 - ZF transmission
40.4.63 - 04217216 - Preheating relay power supply
40.4.64 - 04218383 - Preheating
40.4.65 - 04436707 - LH rotating beacon
40.4.66 - 04219348 - Engine
40.4.67 - 04436707 - RH rotating beacon
40.4.68 - 04502029 - Fuel injectors