Gehl R135 R150 GEN2 R165 1350R 1500R NXT2 1650R Service Manual and Diagram 50940256B

Gehl R135 R150 GEN2 R165 1350R 1500R NXT2 1650R Service Manual and Diagram 50940256B

Size: 257.06 MB
Language: English
Machine: Skid-Steer Loader
Machine Model: 
Gehl R135 and GEN:2
Gehl R150 and GEN:2
Gehl R165
Mustang 1350R and NXT2
Mustang 1500R and NXT2
Mustang 1650R
Part Number: 50940256B
Document: Service Manual, Electrical and Hydraulic Diagram
Publication Date: 2020
Pages: 366 Pages

The Bookmarks of Gehl R135 R150 GEN2 R165 1350R 1500R NXT2 1650R Service Manual and Diagram 50940256B:
Introduction
 Safety Symbol and Signal Words
 Contents and Use of this Manual
 Machine Orientation
 Proper Machine Use
 Service and Registration
 Fields of Application
 Using Attachments
 Vibration Information
 Fire Extinguisher Location
 Manufacturer Information
 Indicator and Operation Symbols
Safety
 Safety Symbol and Signal Words
 Mandatory Safety Shutdown Procedure
 Safety Reminders
 Crystalline Silica Exposure
 Safety Decals
Safety Equipment
 Guards and Shields
 Operator’s Position
 Safety Interlock System (Hydraloc™)
 Parking Brake
 ROPS/FOPS
 Rear Window Emergency Exit
 Lift Arm Support
 Battery Disconnect Switch (Option)
Indicators and Controls
 Control Keypad
 Accessory Keypad Indicators/Buttons
 Optional Lights/Lockout Keypad Indicators/Buttons
 Information Center Electronic Display
 Controls
 Two-Speed Drive (Option)
 Lift Arm Float
 Hydraglide™ Ride Control System
 Beacon/Position/Work Lights
 HVAC (Optional)
 Windshield Wiper/Washer
 Dome Light
 Accessory Plug
 Battery Disconnect Switch (Option)
 Attachment Mounting
 Auxiliary Hydraulic System
Operation
 Before Starting the Engine
 Starting the Engine
 Run-In Period
 Stopping the Machine
 Engine Stalling
 Parking the Machine
 Brake Release Operation (Option)
 Jump-starting
 Travel Drive Operation
 Transport on Public Roads
 Lift Arm Operation
 Changing Attachments
 Self-Leveling (Option)
 Using Buckets
 Using Pallet Forks
 Loading and Transporting the Machine on a Transport Vehicle
 Towing
 Lifting the Machine Using a Crane or Hoist
 Diesel Particulate Filter (DPF) Regeneration Procedures (DPF Models)
Maintenance
 Maintenance Schedules
 Maintenance Log
 General Lubrication
 Removing Foreign Material
 Tilting the ROPS/FOPS
 Lifting the Machine
 Engine Maintenance
 Fuel System Maintenance
 Engine Air Cleaner
 DPF Service (DPF Models)
 V-Belt Maintenance
 Cooling System
 Hydraulic System
 Cab Heater Filter Replacement
 Hydraulic Hose Maintenance
 Chaincases
 Seat and Restraint Bar Switches
 Bucket Cutting Edge
 Wheel Nuts
 Tires
 Electrical System
 Windshield Washer Reservoir
 Long-Term Storage
 Final Shutdown / Decommissioning
Hydrostatic System
 Introduction
 Charge Pressure Test and Adjustment
 Hydrostatic Pump Relief Valves
 Hydrostatic Pump Removal and Installation
 Hydrostatic Pump Drive Coupling Removal and Installation
Drive System
 Introduction
 Drive Chain Adjustment
 Axle Housing Assembly Removal and Installation
 Axle and Wheel Bearing Disassembly/Assembly
 Drive Chain Removal and Installation
Controls
 Drive System Mechanical Control Linkage
 Neutral Centering
 Control Handle Position Adjustment
 Control Linkage Tracking Adjustment
Hydraulic System
 Introduction
 General Hydraulic Service Notes
 Pressure Test and Adjustment
 Tilt Cylinder Test
 Self-Leveling Valve Test
 Self-Leveling Valve Adjustment
 Lift Cylinder Test
 Solenoid Valve Test
 Solenoid Valve Disassembly/ Reassembly
 Hydraglide™ Ride Control Solenoid Test
 Hydraulic Cylinder Disassembly/ Assembly
 Main Control Valve
Electrical System
 Power Distribution
 Start/Glow Solenoid Test
 Control Modules
 J1939 Data Connector
 Electrically-Controlled Standard Auxiliary Hydraulics Troubleshooting
 Electronic Throttle Test
 Main Control Unit LEDs/Pins Description
 Controller Area Network (CAN) Functional Detail
 Work Light Bulb Replacement
 Dome Light Bulb Replacement
 Battery Removal/Installation
Lift Arms and ROPS/FOPS
 Lift Arm Bushing Replacement
 Lift Arm Stop Installation and Adjustment
 R150/1500R, R165/1650R Lift Cylinder Removal/Installation
 R135/1350R Lift Cylinder Removal/Installation
 R150/1500R, R165/1650R ROPS/ FOPS Removal/Installation
 R135/1350R ROPS/FOPS Removal/Installation
 ROPS/FOPS Rear Window Removal and Installation
Models R165/1650R Tier 4 Engine Removal/Installation
 Model R165/1650R Engine Removal
 Model R165/1650R Engine Installation
Models R135/1350R/R150/1500R Tier 4 Engine Removal/Installation
 Models R135/1350R/R150/1500R Engine Removal
 Models R135/1350R/R150/1500R Engine Installation
Troubleshooting
 Engine Troubleshooting
 Indicator Lamp Troubleshooting
 Seal and Hose Troubleshooting
 Hydraulic System Troubleshooting
 Hydrostatic Drive System Troubleshooting
 Electrical Troubleshooting
 Error Codes
 Hydraulic Schematic – Models 135R/1350R
 Hydraulic Schematic – Models 135R/1350R with Power-A-Tach and Self-Level
 Hydraulic Schematic – Models 150R/1500R
 Hydraulic Schematic – Models 150R/1500R with Power-A-Tach, Hydraglide and Self-Level
 Hydraulic Schematic – Models 165R/1650R with T-Bar or Hand/Foot Controls (Single-Speed)
 Hydraulic Schematic – Models 165R/1650R with T-Bar or Hand/Foot Controls (Single-Speed) with Power-A-Tach, Hydraglide and Self-Level
 Hydraulic Schematic – Models 165R/1650R with T-Bar or Hand/Foot Controls (Two-Speed)
 Hydraulic Schematic – Models 165R/1650R with T-Bar or Hand/Foot Controls (Two-Speed) with Power-A-Tach, Hydraglide and Self-Level
 Hydraulic Schematic – Models 165R/1650R with Joystick Controls (Single-Speed)
 Hydraulic Schematic – Models 165R/1650R with Joystick Controls (Single-Speed) with Power-A-Tach, Hydraglide and Self-Level
 Hydraulic Schematic – Models 165R/1650R with Joystick Controls (Two-Speed)
 Hydraulic Schematic – Models 165R/1650R with Joystick Controls (Two-Speed) with Power-A-Tach, Hydraglide and Self-Level
 Electrical Schematic – Chassis (Page 1 of 2)
 Electrical Schematic – ROPS (Page 1 of 3)
 Electrical Schematic – ROPS (Page 2 of 3)
 Electrical Schematic – ROPS (Page 3 of 3)
 Electrical Schematic – Engine (Tier 4)
 Electrical Schematic – Model R165 Engine (Interim Tier 4)
 Electrical Schematic – Models R135/R150 Engine (Interim Tier 4)
Specifications
 Fluid Capacities/Lubricants
 Weights
 Payloads/Capacities
 Engine
 Coolant Compound Mixtures
 Hydraulics
 Travel Speeds
 Electrical System
 Sound Levels
 Vibration Levels
 Dimensions
 Features
 Common Materials and Densities
Index
Torque Specifications

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