Gehl RT135 RT165 1350RT 1650RT Service Manual Electrical and Hydraulic Diagram 50950470B
Size: 141.63 MB
Language: English
Machine: Compact Track Loaders
Machine Model: Gehl RT135 RT165
Manitou Mustang 1350RT 1650RT
Part Number: 50950470B
Document: Service Manual, Electrical and Hydraulic Diagram
Publication Date: 2022
Pages: 278 Pages
The Bookmarks of Gehl RT135 RT165 1350RT 1650RT Service Manual Electrical and Hydraulic Diagram 50950470B:
INTRODUCTION
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TABLE OF CONTENTS
SPECIFICATIONS
SAFETY
General Information
Signal Words
Additional Safety Reminders
Mandatory Safety Shutdown Procedure
Lift Arm Support Device
Lift Arm Support Device Engagement
Lift Arm Support Device Disengagement
ROPS FOPS – Raising
ROPS FOPS – Lowering
Relieving Hydraulic Pressure - T-Bar Controls - Lift Tilt Auxiliary (RT165 1650RT Only)
Relieving Hydraulic Pressure - Dual Joystick, Dual Hand and Hand Foot Controls - Lift Tilt Auxiliary
Loader Raising Procedure
Loader Lowering Procedure
CHAPTER NOTES
LUBRICATION
Hydraulic Oil Reservoir
Crankcase Oil
Grease Fitting Locations
Cooling System Drain Procedure
CHAPTER NOTES
CHASSIS
Engine Access Cover - Removal and Installation
ROPS FOPS Removal and Installation
Seat Removal and Installation
Seat Slide Replacement
Side Console Removal and Installation
Air Duct Louver Replacement
ROPS FOPS Rear Window Removal and Installation
Restraint Bar Removal and Installation
All-Tach® and Power-A-Tach® Hitch Removal and Installation
Lift Arm Removal and Installation
Lift Arm Bushing Replacement
Lift Arm Stop Installation and Adjustment
Control Console Removal and Installation
Clean-Out Cover, Floor Plate and Kickplate Cover Removal and Installation
Crossmember Removal and Installation
Fuel Sensor Removal and Installation
Rear Grille Removal and Installation
Rear Grille Latch Removal and Installation
TRACK DRIVE
Rubber Track Removal and Installation
Pontoon Assembly Removal and Installation - RT165 1650RT Only
Travel Motor and Bogie Wheels Removal and Installation
Track Tensioner Adjustment Procedure
CONTROLS
5
11, 13
4, 12, 14
4, 12, 14
1, 7, 10
2, 3, 6, 8, 9
2
3
Dual Joystick - RT165 shown, RT135 similar
Hand Foot Controls
5
1, 6, 8, 9
11, 13
1, 7, 10
1, 7, 10
4, 12, 14
11, 13
T-Bar Controls
2, 3, 6, 8, 9
Control Handle Assembly (Both Control Handles) Removal and Installation
Control Handle Removal and Installation - Electrical Auxiliary Grip - Dual Joystick Controls
Control Handle Removal and Installation - Hand Foot Controls
Control Handle Removal and Installation - T-Bar Controls
T-Bar Control Handle Assembly
Dual Joystick Control Handle Assembly
Hand Foot Control Handle Assembly
Pivot Tube Removal and Installation, Disassembly and Assembly - T-Bar and Hand Foot Controls
Control Handle Position Adjustment - T- Bar and Hand Foot Controls
Control Handle Tracking Adjustment
Neutral Centering Test and Adjustment
Lift Tilt Control Removal and Installation
Lift Tilt Control Adjustment - T-Bar and Hand Foot Controls
Electrical Foot Throttle Removal and Installation - (Option)
HYDROSTATIC SYSTEM
WARNING
WARNING
Charge Pressure Test and Adjustment
Hydrostatic Pump Relief Valves
Hydrostatic Pump Removal and Installation
Hydrostatic Pump Drive Coupling Removal and Installation
Troubleshooting Guide
Pressure Check, Test and Adjustment
Tilt Cylinder Test
Tilt Circuit Spool Leakage Test
Self-Leveling Valve Test
Lift Cylinder Test
Lift Circuit Spool Leakage Test
Solenoid Valve Test - Lift Arm Pilot Supply, Joystick Drive Supply, Power-A-Tach, Brake Two-Speed, Safety Locks and Ride Control
Hydraulic Oil Filter Element Replacement
Tilt Cylinder Removal and Installation
Lift Cylinder Removal and Installation
Auxiliary Pump Removal and Installation
Self-Leveling Valve (Optional) Removal and Installation
Self-Leveling Valve Adjustment
Brake Two-Speed, Lift Arm Pilot Supply and Safety Lock Solenoid Valves - Removal and Installation
Joystick Drive Supply, Power-A-Tach and Hydraglide™ Ride Control Solenoid Valves - Removal and Installation
Lift Tilt, Joystick Drive Supply, Brake Two- Speed, All-Tach Fan and Hydraglide™ Ride Control Solenoid Valves - Disassembly and Assembly
Control Valve Removal and Installation
Control Valve Disassembly and Assembly
Control Valve Solenoid Removal and Installation
Inlet Relief Valve, Port Relief Valve and High-Flow Relief Valve Removal and Installation
Hydraglide™ Ride Control Accumulator Removal and Installation
HYDRAULIC SYSTEM
IMPORTANT
CHAPTER NOTES
ELECTRICAL SYSTEM
Description of Operation - Operator Safety Interlock
Right Instrument Panel - Control Keypad Indicators
Right Instrument Panel - Control Keypad Buttons
Right Instrument Panel - Information Center Electronic Display
Information Center Electronic Display Symbols
Information Center Electronic Display Screens
Left Instrument Panel - Accessory Keypad Indicators Buttons
Left Instrument Panel - Optional Lights Lockout Keypad Indicators Buttons
Troubleshooting Guide - Electrical System
DPF (Diesel Particulate Filter) Regeneration
Power Distribution Module Test and Operation
Electrically-Controlled Standard Auxiliary Hydraulic Flow System Test and Operation
Engine Throttle Test and Operation
Seat Switch Removal and Installation
Restraint Bar Switch Removal and Installation
Master Disconnect Switch - Remote Battery Terminal Removal and Installation (Models RT165 1650RT Shown; Others Similar)
Front and Rear Work Light Bulb Replacement
Dome Light Bulb Replacement
Electrical Chassis Schematic, Page 1 of 2
Electrical Chassis Schematic, Page 2 of 2
Electrical ROPS FOPS Schematic, Page 1 of 3
Electrical ROPS FOPS Schematic, Page 2 of 3
Electrical ROPS FOPS Schematic, Page 3 of 3
Electrical Engine Schematic, DPF Engine
Electrical Engine Schematic, Non-DPF Engine – Models RT165 1650RT
Electrical Engine Schematic, Non-DPF Engine – Models RT135 1350RT
Electrical Road Lights Schematic
Electrical HVAC Schematic
Electrical Track Tension Schematic
CHAPTER NOTES
ENGINE
Troubleshooting Guide
Oil Filter Element Removal and Installation
Air Cleaner Assembly Removal and Installation (RT165 1650RT shown; others similar)
Air Filter Element Removal and Installation
Battery Removal and Installation
Starter Removal and Installation (RT165 1650RT shown; others similar)
Exhaust Pipe Removal and Installation
Alternator Belt Adjustment
Radiator Cooler Removal and Installation
Fan Shroud and Mounting Plates Removal and Installation
Fan Adjustment (RT165 1650RT shown; others similar)
Fan Removal and Installation
Engine Removal and Installation
Engine Diagnostic Data Port
Yanmar Engine Diagnostic Fault Codes
Parts Listing for DPF Engine Illustration On Previous Page
Parts Listing for DPF Engine Illustration On Previous Page
Parts Listing for Non-DPF Engine Illustration On Previous Page
Parts Listing for DPF Engine Illustration On Previous Page
Parts Listing for Non DPF Engine Illustration On Previous Page
Parts Listing for DPF Engine Illustration On Previous Page
Parts Listing for DPF Engine Illustration On Previous Page
Parts Listing for DPF Engine Illustration On Previous Page
Parts Listing for DPF Engine Illustration On Previous Page
Parts Listing for DPF Engine Illustration On Previous Page
Parts Listing for Non DPF Engine Illustration On Previous Page
Parts Listing for DPF Engine Illustration On Previous Page
Parts Listing for Non DPF Engine Illustration On Previous Page
Parts Listing for DPF Engine Illustration On Previous Page
Parts Listing for Non DPF Engine Illustration On Previous Page
Parts Listing for DPF Engine Illustration On Previous Page
Parts Listing for Non DPF Engine Illustration On Previous Page
Parts Listing for DPF Engine Illustration On Previous Page
INDEX
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