Hitachi EX1200-5 EX3600-5 EX1200-5C EX8000 Engine Manual

Hitachi EX1200-5 EX3600-5 EX1200-5C EX8000 Engine Manual
Size: 489 MB
Machine: Excavator
Machine Model: EX1200-5 EX3600-5 EX1200-5C EX8000

List of Files:
1_Periodic Maintenance Items
2_Parts Information
3_Structure and Functions
4_Maintenance Manual
5_Troubleshooting
6_Explanation of Maintenance
INDEX
MEH Engine Manual

Detail Contents
SECTION1 PERIODIC MAINTENANCE ITEMS
1.1 S16R-Y1TAA1
1.2 S12A2-Y1TAA1
1.3 S6R-Y1TAA1,-Y2TAA2
1.4 Standby engine
1.5 Operating procedures and precautions
SECTION2 PARTS INFORMATION
2.1 Drawing number explanation
2.2 Interchangeability of consumables
SECTION3 STRUCTURE AND FUNCTIONS
3.1 EX3600-5 [S16R-Y1TAA1]
3.1.1 Explanation of structure and functions
3.1.1.1 S16R-T1TAA1 Diesel Engine Explanatin of Structure and Functions
3.1.1.2 S16R-T1TAA1 Diesel Engine Construction and Function Illustrations Volume
3.1.2 Devices arrangement
3.1.2.1 Main Components
3.1.2.2 Electrical Components
3.1.3 Operating principle
3.1.3.1 Engine Control System
3.1.3.2 Electrical System
3.1.4 Monitoring system
3.1.4.1 Data Viewer Outline
3.1.4.2 System
3.2 EX1900-5 [S12A2-Y1TAA1]
3.2.1 Explanation of structure and functions
3.2.1.1 S12A2-T1TAA1 Diesel Engine Explanation of Structure and Functions
3.2.2 Devices arrangement
3.2.2.1 Main Components
3.2.2.2 Electrical Components
3.2.3 Operating principle
3.2.3.1 Engine Control System
3.2.3.2 Electrical System
3.2.4 Monitoring system
3.2.4.1 Data Viewer Outline
3.2.4.2 System
3.3 EX1200-5 [S6R-Y1TAA1]
3.3.1 Explanation of structure and functions
3.3.1.1 S6R-T1TAA1 Diesel Engine Explanation of Structure and Functions
3.3.1.2 S6R-T1TAA1 Diesel Engine Construction and Function Illustrations Volume
3.3.2 Devices arrangement
3.3.2.1 Main Components
3.3.2.2 Electrical System Components
3.3.3 Operating principle
3.3.3.1 Engine Control System
3.3.3.2 Electrical System
3.3.4 Monitoring system
3.3.4.1 Data Viewer Outline
3.3.4.2 System
3.4 EX1200-5C [S6R-Y2TAA2]
3.4.1 Explanation of structure and functions
3.4.1.1 S6R-T2TAA2 Diesel Engine Explanation of Structure and Functions
3.4.1.2 S6R-T2AA2 Diesel Engine Explanation and Function Illustrations Volume
3.4.2 Devices arrangement
3.4.2.1 Main Components
3.4.2.2 Electrical System Components
3.4.3 Operating principle
3.4.3.1 Engine Control System
3.4.3.2 Electrical System
3.4.4 Monitoring system
3.4.4.1 Data Viewer Outline
3.4.4.2 System
SECTION 4 MAINTENANCE MANUAL
4.1 Engine manual
4.1.1 EX3600-5 [S16R-Y1TAA1]
4.1.2 EX1900-5 [S12A2-Y1TAA1]
4.1.3 EX1200-5 [S6R-Y1TAA1]
4.1.4 EX1200-5 [S6R-Y2TAA2]
4.2 ECM Communication
4.3 Controller connection
4.4 Basic check list
4.5 Basic check list Fuel System
4.5.1 Disassembly & Assembly Procedu-
re of the fuel Injection Nozzle
4.5.2 Coupling Replacement Procedure
4.5.3 Measurement Method of Cuoling
and Fuel Injection Pump Runout
4.6 Magnetic Pickup Adjustnent Procedure
SECTION 5 TROUBLESHOOTING
5.1 Common items
5.1.1 Control and controller
5.1.1.1 Engine Control Connection Diagram
5.1.1.2 ECM and Monitoring Schematic Diagram
5.1.1.3 Samples of Monitoring Display
5.1.1.4 MC Control Specifications
5.1.2 Abnormal data check and check items
5.1.2.1 Confirming Troubleshooting Log
5.1.2.2 Front Speed Specifications
5.1.2.3 Engine Check Items
5.1.2.4 Engine Check List
5.1.3 ECM communication
5.1.3.1 ECM connection method
5.1.3.2 Troubleshooting: ECM communication
5.1.3.3 DMM password input/release procedures
5.1.3.4 DMM controller setting items
5.1.3.5 Internal constants
5.1.4 Sensors
5.1.4.1 MHI sensor specifications
5.1.4.2 Faults judgment Criteria
5.1.5 Engine
5.1.5.1 Troubleshooting Chart
5.2 Major specifications