Hyster J4.0XTLG J4.5XTLG J5.0XTLG J5.0XTLGS6 Europe (A2A7) Service Manual 2024

Data Size: 8.43 MB
File Type: PDF
Language: English
Manufacturer: Hyster
Applicable Machine: Forklift
Document: Service Manual, Electric and Hydraulic Diagrams
Machine Model: Hyster J4.0XTLG J4.5XTLG J5.0XTLG J5.0XTLGS6 Europe (A2A7) Class 1
Publication Date: 2024

List Contents:

4387607-(07-2024) XTLG SERIES 4.0-5.0T COUNTERBALANCED BATTERY FORKLIFT TRUCK.pdf (132 Pages):
Overview
Structure of lithium battery
Specifications of the lithium battery and charger
Storage of lithium batteries
Application of lithium battery
Maintenance of lithium battery
General precautions
Definition of lithium battery profile and interface
Definition of discharge port pin
Definition of charge port pin
Definition of DC interface connector
Definition of communication port pin
Electrical diagram for battery system
Overview
Drive axle
Repair of drive axle
Front tire and rim models
Brake
Automatic clearance adjusting mechanism
Brake disassembly and assembly, adjustment essentials
Reduction gearbox and differential device
Propel motor
Model and specifications
Use environment
Overview
Precautions for safe operation of high-voltage components
The matters needing attention for the maintenance of each high-voltage component
Electric control characteristics of permanent magnet motor
USB port
Common fault codes for TERCEL AC power control
Vehicle identification device (TSG81)
Overview
Check after the steering system is reinstalled
Troubleshooting
Overview
Repair
Disassemble
Clean
Inspect
Re-assemble
Reinstall
Remove and Disassemble
Clean and Inspect
Assemble and Install
Overview
Foot Brake Pedal
Brake Master Pump
Hydraulic assisted braking
Fault Diagnosis
Overview
Hydraulic oil tank
Overview
Main oil pump
Multi-way valve
Full hydraulic orbitrol
Speed limit valve
Hydraulic pipeline
Lifting cylinder
Tilting cylinder
Overview
Masts
Fork carriage
Lifting chain
Adjustment of lifting system
Adjustment of lifting cylinder
Some vulnerable parts
Combination seal ring
Transport
Storage
Pre-use preparation
Operation
Precautions for the use of the cooling system
Environmental requirements for use
Truck oil
Main load-bearing structural parts diagrams
4387628-8000SRM5051-(08-2024) PERIODIC MAINTENANCE.pdf (28 Pages):
Periodic maintenance
Periodic maintenance requirements
How to put a lift truck on blocks
Periodic Maintenance Items
Replace or repair tires
Coolant
Periodic Maintenance Tables
Critical safety components for regular replacement
Some wear parts
Combination seal ring