Hyster J5.0XTLG6 J6.0XTLG6 J7.0XTLG6 Europe (A2A8) Service Manual 2024

Data Size: 8.60 MB
File Type: PDF
Language: English
Manufacturer: Hyster
Applicable Machine: Forklift
Document: Service Manual, Hydraulic Diagram
Machine Model: Hyster J5.0XTLG6 J6.0XTLG6 J7.0XTLG6 Europe (A2A8) Class 1
Publication Date: 2024

List Contents:

4387775-(07-2024) XTLG SERIES 5-7T COUNTERBALANCED BATTERY FORKLIFT TRUCK.pdf (128 Pages):
Overview
Structure of lithium battery
Specifications of the lithium battery and charger
Storage of lithium batteries
Application of lithium battery
Maintenance of lithium battery
General precautions
Definition of lithium battery profile
Definition of discharging port pin
Definition of charging port pin
Definition of communication port pin
Electrical diagram for battery system
Overview
Drive axle
Repair of drive axle
Front tire and rim models
Brake
Automatic clearance adjustor
Brake disassembly, assembly, and adjustment
Reduction gearbox and differential device
Electromagnetic safety brake
Propel motor
Overview
Precautions for safe operation of high-voltage components
The matters needing attention for the maintenance of each high-voltage component
Electric control characteristics of permanent magnet motor
USB port
Common fault codes for TERCEL AC power control
Vehicle identification device (TSG81)
Overview
Steering device
Check after the steering system is reinstalled
Troubleshooting
Overview
Repair
Disassemble
Clean
Inspect
Re-assemble
Remove and Disassemble
Clean and Inspect
Assemble and Install
Overview
Foot Brake Pedal
Brake Master Pump
Hydraulic assisted braking
Fault Diagnosis
Overview
Hydraulic oil tank
Overview
Main oil pump
Multi-way valve
Speed limit valve
Hydraulic pipeline
Lifting cylinder
Tilting cylinder
Overview
Inner and outer masts
Fork carriage
Adjustment of lifting system
Transport
Storage
Pre-use preparation
Operation
Precautions for the use of the cooling system
Environmental requirements for use
Side-pull battery operation and pallet truck specifications
Truck oil
Vulnerable parts
Combination seal ring
4387796-8000SRM5062-(08-2024) PERIODIC MAINTENANCE.pdf (28 Pages):
Periodic maintenance
Periodic maintenance requirements
How to put a lift truck on blocks
Periodic Maintenance Items
Replace or repair tires
Coolant
Periodic Maintenance Tables
Critical safety components for regular replacement
Some wear parts
Combination seal ring