Komatsu 830E-5 A50005-A50099 Field Assembly Manual CEAW008905 01

Komatsu 830E-5 A50005-A50099 Field Assembly Manual CEAW008905 01

Size: 16.64 MB
Language: English
Machine: Dump Truck
Machine Model: 830E-5
Serial Number: A50005-A50099
Part Number: CEAW008905 01 
Publication Date: 2024
Pages: 398 Pages

The Bookmarks of Komatsu 830E-5 A50005-A50099 Field Assembly Manual CEAW008905 01:
FIELD ASSEMBLY MANUAL 830E-5  DUMP 
FOREWORD
TABLE OF CONTENTS
SAFETY RULES, TOOLS & EQUIPMENT
TRUCK COMPONENTS AND SPECIFICATIONS
 Truck and Engine
 AC Induction Traction Motorized Wheels
 Suspension
 Operator's Cab
 Power Steering
 Dynamic Retarding Grid
 Brake System
 Selective Catalytic Reduction (SCR)
 Diesel Exhaust Fluid (DEF)
SPECIFICATIONS
MAJOR COMPONENT WEIGHTS
FIELD WELDING FOR ASSEMBLY OR REPAIR
 WELDER QUALIFICATION AND TRAINING
 WELD PROCEDURES
 APPROVED CONSUMABLES
 WELD QUALITY REQUIREMENTS
 MATERIALS, CONTROLS, AND PRECAUTIONS
 WELD INSPECTION
 RECORDS
 ANNEX A
 ANNEX B
 BIBLIOGRAPHY
 SPECIAL PRECAUTIONS WHEN SERVICING AN AC DRIVE SYSTEM TRUCK
RECEIVING & ASSEMBLY PREPARATION
 Preparation
 Coded Boxes
 ASSEMBLY LAYOUT
CHASSIS ASSEMBLY
DUMP BODY ASSEMBLY
 GENERAL INFORMATION
 BODY ASSEMBLY
 BODY WELDING
FINAL ASSEMBLY
 Body Pad Shimming Procedure
 Miscellaneous Installations
FINAL CHECKOUT
APPENDIX
 LUBRICATION CHART
 STANDARD TORQUE CHARTS AND CONVERSION TABLES
 SUSPENSION OILING AND CHARGING PROCEDURE
 SUSPENSION OILING AND CHARGING BLOCK KIT INSTALLATION PROCEDURE
 OIL AND NITROGEN SPECIFICATIONS CHART
 ENGINE EMISSIONS AFTER-TREATMENT SYSTEMS
 TOE-IN ADJUSTMENT
 SEAT BELTS AND TETHERS CHECKOUT PROCEDURE
 ELECTRIC CHECKOUT PROCEDURE
 INTERFACE MODULE CHECKOUT PROCEDURE
 ADDITIONAL ELECTRICAL CHECKOUT FOR TRUCKS WITH IM CONTROLS
 HYDRAULIC CHECKOUT PROCEDURE
 BRAKE TEST CHECKOUT PROCEDURE
 BRAKE SYSTEM CHECKOUT PROCEDURE
 PRE-SHIFT BRAKE TEST - TEST PROCEDURE
 AUTOMATIC LUBRICATION SYSTEM
 AUTO LUBRICATION SYSTEM CHECKOUT PROCUDURE
 AIR CONDITIONING SYSTEM CHECKOUT PROCEDURE
 TIRE MONITORING SYSTEM CHECKOUT PROCEDURE
 PAYLOAD METER IV CHECKOUT PROCEDURE
 ALTERNATOR TO ENGINE ASSEMBLY CHECKOUT PROCEDURE
 ALTERNATOR LOCK CHECKOUT PROCEDURE
 KOMTRAX PLUS 2 SHOP SETUP PROCEDURE
 KOMTRAX PLUS 2 SITE SETUP PROCEDURE
 KOMVISION® CHECKOUT PROCEDURE
 KOMATSU WIRELESS BRIDGE CHECKOUT PROCEDURE
 RETRACTABLE LADDER SYSTEM CHECKOUT PROCEDURE
 FIELD ASSEMBLY INSPECTION REPORT
 50 HOUR POST-COMMISSIONING CHECKSHEET

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