Komatsu FD200-7 FD250-7 Shop Manual SEN06609-04 2026

Data Size: 18.28 MB 
File Type: PDF 
Language: English 
Manufacturer: Komatsu 
Applicable Machine: Forklift 
Document: Shop Manual, Electric and Hydraulic Diagrams 
Machine Model: Komatsu FD200-7 FD250-7 Forklift 
Serial Number: 
FD200- 2601 and up 
FD250- 3601 and up 
Book Number: SEN06609-04 
Publication Date: 2026 
Page: 342 Pages

List Contents:

10. Outline 
Specifications​ 
Safety items for maintenances​ 
Standard tightening torque table​ 
How to use Loctite​ 
20. Testing and adjusting 
Service data​ 
Replace fuel filter​ 
TORQFLOW transmission case​ 
Drive axle and brake​ 
Adjust accelerator pedal​ 
Adjust parking brake​ 
Measure lift and tilt cylinder drift (Lift truck with fork specification)​ 
Lubrication points​ 
Cooling system​ 
Check and replace alternator belt​ 
Check and replace auto-tensioner​ 
Hydraulic tank​ 
Adjust mast​ 
Air bleeding procedure​ 
Specified fuels and lubricants​ 
Lamp display of KOMTRAX terminal​ 
Brake accumulator​ 
Work equipment accumulator​ 
30. Removal and installation 
Weight table​ 
Remove and install units​ 
Engine​ 
Torque converter and transmission​ 
Mast​ 
Lift cylinder​ 
Removal and installation of KOMTRAX terminal​ 
Battery​ 
Wheel​ 
40. Disassembly and assembly 
Torque converter​ 
TORQFLOW transmission​ 
Transmission control valve​ 
Drive axle and brake​ 
Brake valve​ 
Steering axle​ 
Parking brake​ 
Steering valve​ 
Hydraulic pump​ 
Work equipment control valve​ 
Mast​ 
Lift cylinder​ 
Tilt cylinder​ 
Power steering cylinder​ 
Side shift cylinder​ 
Disassemble lift cylinder and tilt cylinder​ 
50. Maintenance standard 
Torque converter​ 
TORQFLOW transmission​ 
Transmission control valve​ 
Differential​ 
Disc brake​ 
Steering axle​ 
Power steering cylinder​ 
Brake valve​ 
Work equipment control valve​ 
Lift cylinder​ 
Tilt cylinder​ 
Mast, fork carriage, and fork​ 
60. Structure and function 
Torque converter​ 
TORQFLOW transmission​ 
Automatic transmission​ 
Drive axle and brake​ 
Steering system​ 
Steering axle​ 
Work equipment​ 
Meter panel​ 
Electric circuit diagram (1/2)​ 
Electric circuit diagram (2/2)​ 
Hydraulic circuit diagram​ 
70. Yearly inspection criteria 
80. Troubleshooting 
Check functions of troubleshooting tools and failure codes​ 
Failure codes table​ 
Electrical-system failure code record display function (only for interlock controller system)​ 
Troubleshooting by failure code (only for interlock controller system)​ 
Checking water pump for water leakage​