Link Belt 380X4-MH Service Manual WLSM3807MH-LX

Link Belt 380X4-MH Service Manual WLSM3807MH-LX

Size: 199.84 MB
Language: English
Machine: Excavator
Machine Model: 380X4-MH
Part Number: WLSM3807MH-LX
Publication Date: Jan. 2017
Pages: 1975 Pages

The Bookmarks of Link Belt 380X4-MH Excavator Service Manual WLSM3807MH-LX Jan. 2017:
Excavator
SAFETY
 Safety, general information and standard torque data
 General Information
 Standard Torque Data For Cap Screws And Nuts
 Removal of Under Cover
A. LOWER
 Main Equipment Table
 Main Equipment Structure and Operation Explanation
 Port Diagram
 Basic Functions
 Removal and Installation of Track
 Removal and Installation of Shoe Assembly
 Removal and Installation of Shoe Plate
 Removal and Installation of Roller
 Removal and Installation of Upper Roller
 Assembly and Disassembly of Upper Roller
 Removal and Installation of Lower Roller
 Assembly and Disassembly of Lower Roller
 Removal and Installation of Drive Sprocket
 Removal and Installation of Take-up Roller
 Assembly and Disassembly of Take-up Roller
 Removal and Installation of Grease Cylinder
 Assembly and Disassembly of Grease Cylinder
 Removal and Installation of Center Joint
 Assembly and Disassembly of Center Joint
 Removal and Installation of Travel Motor
 Assembly and Disassembly of Travel Motor
 Maintenance Standards
 Pressure Measurement and Adjustment Procedures
 Drain Volume Measurement Procedures
 Air Bleed Procedure
B. C. SWING UNIT, COUNTERWEIGHT
 Main Equipment Table
 Main Equipment Structure and Operation Explanation
 Port Diagram
 Basic Functions
 Removal and Installation of Swing Unit
 Assembly and Disassembly of Swing Unit
 Assembly and Disassembly of Swing Motor
 Removal and Installation of Counterweight
 Pressure Measurement and Adjustment Procedures
 Drain Volume Measurement Procedures
 Air Bleed Procedure
H. ENGINE
 Main Equipment Table
 Basic Functions
 Main Data
 Function, Structure, Operation
 Function, structure, operation (SCR)
 SCR Control System Inspection
 Operation Explanation of SCR
 Diagnosis for Each Symptom
 Symptom
 Functional Inspection
 Removal and Installation of Engine Assembly
 Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil Cooler
 Removal and Installation of Turbo Charger
 Removal and Installation of EGR Valve
 Removal and Installation of Engine Hood
 Removal and Installation of SCR
 Removal and installation of Silicon Controlled Rectifier Catalyst
 Removal and Installation of Cylinder Head Cover
 Removal and Installation of Cylinder Block
 Lubrication System
 Cooling System
 Induction System
 Exhaust System
 Aux. Emission Control Devices System
 Removal and Installation of Exhaust Manifold
 Removal and Installation of Fuel Tank
 Removal and Installation of Urea Pump
 Removal and Installation of Urea Solution Tank
 Removal and Installation of Fuel Supply Pump
 Removal and Installation of Common Rail Assembly
 Removal and Installation of Injector
 Removal and installation of Idle Gear
 Removal and installation of Inlet Cover
 Removal and installation of Crankshaft
 Removal and installation of Piston
 Removal and installation of Camshaft
 Removal and installation of Flywheel
 Removal and installation of Crankshaft Front Oil Seal
 Removal and installation of Crankshaft Rear Oil Seal
 Removal and installation of Rocker Arm Shaft
 Removal and installation of Valve Spring
 Removal and installation of Valve Stem Oil Seal
 Removal and installation of Front Cover
 Removal and installation of Intake Throttle Valve
 Removal and Installation of Starter Motor
 Removal and Installation of Alternator
 Removal and Installation of Glow Plug
 Removal and Installation of Suction Control Valve
 Removal and installation of Fuel Filter
 Removal and installation of Relief Valve
 Removal and installation of Fuel Filter Element
 Removal and Installation of Fuel filter pressure
 Removal and Installation of Engine coolant temperature sensor
 Removal and Installation of CKP sensor
 Removal and Installation of CMP sensor
 Removal and Installation of Oil pressure sensor
 Removal and installation of Pressure Sensor/Boost Temperature Sensor
 Removal and Installation of IMT sensor
 Removal and installation of Charge Air Cooler Temperature Sensor 1
 Sampling Procedure
 Removal and Installation of Exhaust gas temperature sensor
 Removal and installation of EGR Gas Temperature Sensor 1
 Removal and installation of EGR Gas Temperature Sensor 2
 Removal and installation of NOx Sensor
 Removal and Installation of Exhaust gas temperature sensor 3
 Removal and installation of DEF Sensor
 Engine-related Diagnostic Trouble Code List
 Engine-side Trouble
 Data Reference Values
J. HYDRAULIC EQUIPMENT (PUMP, OPERATION SYSTEM VALVE)
 Main Equipment Table
 Basic Functions
 Port Diagram
 Hydraulic Pump
 LM Pump
 Motor for Generator
 Control Valve
 5 Stack Solenoid Valve Operation Explanation
 2 Stack Solenoid Valve
 Single Proportional Valve
 Upper Pilot Valve (remote control valve)
 Travel Pilot Valve (remote control valve)
 1-pedal Travel Pilot Valve (remote control valve)
 Cushion Valve 
 Direction Valve (3-direction) 
 6 Stack Proportional Valve (Pilot)
 Reducing Valve
 Electromagnetic Relief Valve
 Removal and Installation of Hydraulic Reservoir
 Removal and Installation of Hydraulic Pump
 Removal and Installation of LM Pump
 Removal and Installation of Generator Motor
 Removal and Installation of Control Valve
 Removal and Installation of Travel Remote Control Valve
 Removal and Installation of Operation Remote Control Valve
 Removal and Installation of Option Remote Control Valve
 Installation and Removal of 5 Stack Solenoid Valve
 Removal and Installation of Cushion Valve
 Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit
 Regulator Maintenance Standards
 Assembly and Disassembly of Control Valve
 Procedures for Assembly and Disassembly of Operation Remote Control Valve
 Procedures for Assembly and Disassembly of Travel Remote Control Valve
 Assembly and Disassembly Procedures of Option Remote Control Valve
 Assembly and Disassembly of Cushion Valve
 Procedures for Assembly and Disassembly of 6 Stack Proportional Valve (Pilot)
 Pressure Measurement and Adjustment Procedures
 Power Generation Line Pressure Measurement Procedure, 2nd Option Pressure Measurement Procedure
 Elevator Circuit Pressure Adjustment
 Hydraulic Pump Flow Measurement Procedures
 LM Pump Flow Measurement Procedure
 LM Pump Flow Adjustment Procedure
 Air Bleed Procedure
 Sampling Procedure
 Hydraulic Equipment Layout
 Overall View
N. CAB
 Removal and Installation of Operator's Seat
 Removal and Installation of Cab Assembly
 Removal and Installation of Wiper
 Removal and Installation of Cab Front Glass
 Window Lock Adjustment Procedures
 Removal and Installation of Housing Guardrail
 Tightening Torque
R. ELECTRICAL PARTS
 Basic Functions
 Service Support
 Connection Connector Pin Layout
 Sequence Circuit Diagram
 Electrical Equipment Layout Diagram
 Removal and Installation of Wiper Controller
 Removal and Installation of Wiper Motor
 Removal and Installation of ECM
 Removal and Installation of Main Controller
 Removal and Installation of DCU
 Removal and Installation of Monitor
 Removal and Installation of Rear View Camera 
 Removal and Installation of Side Camera (right)
 Removal and Installation of Side Camera (Left)
 Removal and Installation of FVM Controller
 How to Set FVM
 Air Conditioner Overall Diagram
 Assembly and Disassembly of Unit
 Removal and Installation of Compressor
 Removal and Installation of Condenser
 Removal and Installation of Receiver Dryer
 Work Precautions
V. ATTACHMENTS
 Main Equipment Table
 Maintenance Standards
 Removal and Installation of Arm Cylinder
 Removal and Installation of Boom Cylinder
 Removal and Installation of Elevator Cylinder
 Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder
 HBCV
 Port Diagram
 Air Bleed Procedure
 Removal and Installation of HBCV
 Removal and Installation of Arm HBCV
 Removal and Installation of Boom HBCV
 Removal and Installation of Arm
 Removal and Installation of Boom
Z. OTHER
 Change from Type 6
 Specifications
 Arm Dimensions
 Main Unit Weight
 Bolt Size and Torque Table
 Overall View
 WORK RANGE DIAGRAM
 New Machine Performance Judgment Table
 FLUIDS AND LUBRICANTS
 Main-Unit-related Diagnostic Trouble Code List
 Main Unit-side Trouble
 List of special tools
 Paint Colors
 Abbreviation
 SPS Maintenance Manual
 Troubleshooting
 Procedures for Removal and Installation of Components in Control Panel
 Construction machinery mounted magnet adsorption face repair