Link Belt 80X3 Service Manual WLSM0806-00LX

Link Belt 80X3 Service Manual WLSM0806-00LX

Size: 123.40 MB
Language: English
Machine: Excavator 
Machine Model: 80X3 
Part Number: WLSM0806-00LX
Publication Date: 2013
Pages: 1129 Pages

The Bookmarks of Link Belt 80X3 Service Manual WLSM0806-00LX:
Excavator
SAFETY
 Safety, general information and standard torque data
 General Information
 Standard Torque Data For Cap Screws And Nuts
 Specifications And Special Torque Settings
A. LOWER
 Specifications
 Main Equipment Table
 Main Equipment Structure and Operation Explanation
 Port Diagram
 Basic Functions
 Removal and Installation of Track
 Removal and Installation of Shoe Assembly
 Removal and Installation of Shoe Plate
 Removal and Installation of Roller
 Removal and Installation of Upper Roller
 Assembly and Disassembly of Upper Roller
 Removal and Installation of Lower Roller
 Assembly and Disassembly of Lower Roller
 Removal and Installation of the Sprocket
 Removal and Installation of Take-up Roller
 Assembly and Disassembly of Take-up Roller
 Removal and Installation of Grease Cylinder
 Assembly and Disassembly of Tension Shock Absorber
 Removal and Installation of Center Joint
 Assembly and Disassembly of Center Joint
 Removal and Installation of Travel Motor
 Assembly and Disassembly of Travel Motor
 Maintenance Standards
 Pressure Measurement and Adjustment Procedures
 Drain Volume Measurement Procedures
 Air Bleed Procedure
B. C. SWING UNIT, COUNTERWEIGHT
 Specifications
 Main Equipment Table
 Main Equipment Structure and Operation Explanation
 Port Diagram
 Basic Functions
 Removal and Installation of Swing Unit
 Assembly and Disassembly of Swing Motor
 Assembly and Disassembly of Swing Unit
 Removal and Installation of Counterweight
 Pressure Measurement and Adjustment Procedures
 Drain Volume Measurement Procedures
 Air Bleed Procedure
H. ENGINE
 Specifications
 Main Equipment Table
 Basic Functions
 Main Data
 Function, Structure, Operation
 Symptom
 Functional Inspection
 Maintenance precautions
 Removal and Installation of Engine Assembly
 Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil Cooler
 Removal and Installation of Turbocharger assembly
 Removal and Installation of EGR Valve
 Removal and Installation of Engine Hood
 Removal and Installation of Muffler
 Removal and Installation of Cylinder Head Cover
 Removal and Installation of Idle gear
 Removal and Installation of Cylinder Block
 Lubrication System
 Cooling System
 Removal and Installation of Exhaust Manifold
 Disassembly, Removal and Installation of Crankshaft
 Disassembly, Removal and Installation of Piston
 Removal and Installation of Camshaft
 Removal and Installation of Flywheel
 Removal and Installation of Crankshaft front oil seal
 Removal and Installation of Crankshaft rear oil seal
 Removal and Installation of Rocker arm shaft
 Removal and Installation of Valve spring
 Removal and Installation of Valve stem oil seal
 Removal and Installation of Intake chamber
 Removal and Installation of Integrated oxidation catalyst silencer
 Removal and Installation of Generator
 Removal and Installation of Fuel Tank
 Removal and Installation of Fuel Supply Pump
 Removal and Installation of Common Rail Assembly
 Removal and Installation of Injector
 Removal and Installation of Starter Motor
 Removal and Installation of Alternator
 Preheating System
 Introduction to the trouble diagnosis
J. HYDRAULIC EQUIPMENT (PUMP, OPERATION SYSTEM VALVE)
 Specifications
 Main Equipment Table
 Basic Functions
 Port Diagram
 Hydraulic Device
 Main Equipment Structure and Operation Explanation
 Control Valve
 3 Stack Solenoid Valve Operation Explanation
 Upper Pilot Valve (remote control valve)
 Travel Pilot Valve (remote control valve)
 Cushion Valve 
 Removal and Installation of Hydraulic Tank
 Removal and Installation of Hydraulic Pump
 Removal and Installation of Pump Coupling
 Removal and Installation of Control Valve
 Removal and Installation of Pilot Blocs
 Removal and Installation of Travel Remote Control Valve
 Removal and Installation of Operation Remote Control Valve
 Removal and Installation of 3 Stack Solenoid
 Removal and Installation of Cushion Valve
 Reverse Prevention Valve
 Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit
 Pump Main Unit Maintenance Standards
 Procedures for Assembly and Disassembly of Control Valve
 Procedures for Assembly and Disassembly of Operation Remote Control Valve
 Procedures for Assembly and Disassembly of Travel Remote Control Valve
 Assembly and Disassembly of Cushion Valve
 Pressure Measurement and Adjustment Procedures
 Hydraulic Equipment Layout
 Overall View
N. CAB
 Removal and Installation of Operator's Seat
 Removal/installation of the KAB Seat
 Removal and Installation of Cab Assembly
 Removal and Installation of Wiper
 Removal and Installation of Cab Front Glass
 Window Lock Adjustment Procedures
 Tightening torque
R. ELECTRICAL PARTS
 Electrical and Engine Functions and Service Support
 Basic Functions
 Accessories
 Battery Disconnect Switch
 Milli-amp List
 Safety
 Service Support
 Setting
 Connection Connector Pin Layout
 Sequence Circuit Diagram
 Electrical Equipment Layout Diagram
 Removal and Installation of Wiper Controller
 Removal and Installation of Wiper Motor
 Removal and Installation of Monitor
 Air Conditioner Overall Diagram
 Assembly and Disassembly of Unit
 Removal and Installation of Compressor
 Removal and Installation of Condenser
 Removal and Installation of Receiver Dryer
 Work Precautions
V. ATTACHMENTS
 Main Equipment Table
 Maintenance Standards
 Removal and Installation of Bucket Cylinder
 Removal and Installation of Arm Cylinder
 Removal and Installation of Boom Cylinder
 Removal and Installation of Boom Swing Cylinder
 Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder (made by KYB)
 Removal and Installation of Bucket
 Removal and Installation of Bucket Link
 Removal and Installation of Arm
 Removal and Installation of Boom
Z. OTHER
 Specifications
 Main Unit Weight
 Bolt Size and Torque Table
 Overall View
 WORK RANGE DIAGRAM
 New Machine Performance Judgment Table
 FLUIDS AND LUBRICANTS
 Main Unit-side Diagnostic Trouble Code List
 Main Unit-side Trouble
 List of special tools