Sany SY215CA14K Shop Manual B06T03ENAN1-SY215CA14K

Data Size: 17.99 MB 
File Type: PDF 
Language: English 
Manufacturer: Sany 
Applicable Machine: Excavator 
Document: Shop Manual, Electric and Hydraulic Diagrams 
Machine Model: Sany SY215CA14K Excavator 
Documentation Number: B06T03ENAN1-SY215CA14K 
Publication Date: 2014 
Page: 655 Pages

List Contents:

1 Introduction 
1.1 How to Read the Shop Manual​ 
1.2 Technical Terms for Maintenance Standard​ 
1.3 Handling Electrical or Hydraulic Components​ 
1.4 Hose Joint​ 
1.5 Standard Tightening Torque Table​ 
1.6 Type of Bolts​ 
1.7 Tightening Sequence​ 
1.8 Maintenance of Split Flanges​ 
1.9 Conversion Tables​ 
2 Shop Safety 
2.1 Hazard Alert Information​ 
2.2 General Shop Safety​ 
2.3 Before Repair​ 
2.4 Repair Precautions​ 
2.5 Other Precautions​ 
3 Specifications 
3.1 Dimensions​ 
3.2 Working Ranges​ 
3.3 Technical Specifications​ 
3.4 Weight Table​ 
3.5 Engine oil, fuel and coolant​ 
3.6 Engine Performance Curve​ 
4 Structure and Functions 
4.1 Engine and Cooling System​ 
4.2 Power Train​ 
4.3 Undercarriage​ 
4.4 Hydraulic System (Part I)​ 
4.5 Hydraulic System (Part II)​ 
4.6 Hydraulic System (Part III)​ 
4.7 Work Equipment​ 
4.8 Air Conditioning System​ 
4.9 Engine Control​ 
4.10 Electrical Control System​ 
4.11 Monitoring System​ 
5 Table of Standard Values 
5.1 Standard Values for Engine-related Parts​ 
5.2 Standard Values for Chassis-related Parts​ 
5.3 Machine Attitudes for Measuring Performance and Procedures​ 
6 Testing and Adjusting 
6.1 Exhaust Gas Color - Test​ 
6.2 Valve Clearance - Adjust​ 
6.3 Compression Pressure - Measure​ 
6.4 Fuel Injection Timing - Test and Adjust​ 
6.5 Engine Oil Pressure - Check​ 
6.6 Engine Speed Sensor - Adjust​ 
6.7 A/C Compressor Belt Tension - Test and Adjust​ 
6.8 Swing Bearing Clearance - Measure​ 
6.9 Track Tensioning Device - Test and Adjust​ 
6.10 Pressure in Hydraulic Lines - Test and Adjust​ 
6.11 Control Circuit Oil Pressure - Test and Adjust​ 
6.12 Solenoid Valve Output Pressure - Measure​ 
6.13 Pilot Valve Output Pressure - Measure​ 
6.14 Pilot Valves (Work Equipment and Swing) - Adjust​ 
6.15 Work Equipment Hydraulic Drift - Check​ 
6.16 Residual Pressure in Hydraulic Circuit - Release​ 
6.17 Oil Leakage - Measure​ 
6.18 Air in Each Component - Bleed​ 
7 Troubleshooting 
7.1 Troubleshooting Precautions​ 
7.2 Checks Before Troubleshooting​ 
7.3 Troubleshooting Types and Steps​ 
7.4 Failure symptoms and troubleshooting numbers​ 
7.5 Troubleshooting the Electrical System​ 
7.6 Troubleshooting with an Event Code​ 
7.7 Troubleshooting the Electrical System (E-Mode)​ 
7.8 Troubleshooting the Hydraulic and Mechanical Systems (H-Mode)​ 
8 Disassembly and Assembly 
8.1 How to Read This Manual​ 
8.2 Operating Precautions​ 
8.3 Start Motor AS - Remove and Install​ 
8.4 Injection Pump AS - Remove and Install​ 
8.5 Engine Front Oil Seal - Remove and Install​ 
8.6 Engine Rear Oil Seal - Remove and Install​ 
8.7 Cylinder Head AS - Remove and Install​ 
8.8 Radiator AS - Remove and Install​ 
8.9 Engine and Hydraulic Pump AS - Remove and Install​ 
8.10 Final Drive AS - Remove and Install​ 
8.11 Final Drive AS - Disassemble and Assemble​ 
8.12 Swing Motor and Swing Drive AS - Remove and Install​ 
8.13 Swing Motor and Swing Drive AS - Disassemble and Assemble​ 
8.14 Idler AS - Disassemble and Assemble​ 
8.15 Sprocket - Remove and Install​ 
8.16 Track AS - Remove and Install​ 
8.17 Swing Bearing AS - Remove and Install​ 
8.18 Swing Platform AS - Remove and Install​ 
8.19 Swivel Joint AS - Remove and Install​ 
8.20 Swivel Joint AS - Disassemble and Assemble​ 
8.21 Hydraulic Tank AS - Remove and Install​ 
8.22 Control Valve AS - Remove and Install​ 
8.23 Hydraulic Pump AS - Remove and Install​ 
8.24 Middle Oil Seal (Hydraulic Pump Input Shaft)- Remove and Install​ 
8.25 Pilot Valve AS (Work Equipment) - Disassemble and Assemble​ 
8.26 Pilot Valve AS (Travel) - Disassemble and Assemble​ 
8.27 Hydraulic Cylinder AS - Disassemble and Assemble​ 
8.28 Work Equipment AS - Remove and Install​ 
8.29 Air Conditioner AS - Remove and Install​ 
8.30 Counterweight AS - Remove and Install​ 
8.31 Cab AS - Remove and Install​ 
8.32 Cab Window Glass – Disassemble and Assemble​ 
8.33 Front Window AS - Disassemble and Assemble​ 
8.34 Monitor - Remove and Install​ 
8.35 Controller AS - Remove and Install​ 
8.36 Radio​ 
8.37 Battery​ 
8.38 Start Switch​ 
8.39 Fuse Box​ 
8.40 Wiper​ 
8.41 Relay​ 
8.42 Sensor​ 
8.43 Connector Terminals - Insert and Remove​ 
9 System Schematics 
9.1 Hydraulic System​ 
9.2 Air-Conditioning System​ 
9.3 Monitoring system​ 
9.4 Control switches​ 
9.5 Operator station​ 
9.6 Chassis Diagram​