Sumitomo SH210-6 SH210LC-6 SH210F-6 Service Manual WLSM2106-00KY

Data Size: 147.95 MB 
File Type: PDF 
Language: English 
Manufacturer: Sumitomo 
Applicable Machine: Excavator 
Document: Service Manual 
Machine Model: Sumitomo SH210-6 SH210LC-6 SH210F-6 Excavator 
Book Number: WLSM2106-00KY 
Publication Date: 2017 
Page: 1554 Pages

List Contents:

Safety 
Safety, general information and standard torque data​ 
General Information​ 
Standard Torque Data For Cap Screws And Nuts​ 
Specifications And Special Torque Settings​ 
Abbreviation​ 
Specifications 
Specifications​ 
Main Equipment Table​ 
Overall View​ 
WORK RANGE DIAGRAM​ 
Main Unit Weight​ 
FLUIDS AND LUBRICANTS​ 
Circuits and Operation explanation 
Main Equipment Structure and Operation Explanation​ 
Hydraulic Pump​ 
Travel Motor​ 
Swing Motor​ 
Control Valve​ 
5 Stack Solenoid Valve Operation Explanation​ 
Upper Pilot Valve (remote control valve)​ 
Travel Pilot Valve (remote control valve)​ 
Option Pilot Valve (remote control valve)​ 
Cushion Valve​ 
3 Stack Proportional Valve (for pilot)​ 
Engine Summary​ 
Hydraulic Equipment Layout​ 
Overall view​ 
Port Diagram​ 
Hydraulic Device​ 
Electrical and Engine Functions and Service Support​ 
Basic Functions​ 
Service Support​ 
Maintenance precautions​ 
Electrical Equipment Layout Diagram​ 
Connection Connector Pin Layout​ 
Sequence Circuit Diagram​ 
Removal / Installation and Assembly / Disassembly 
Pressure Bleeding Operations​ 
Removal and Installation of Track​ 
Removal and Installation of Shoe Assembly​ 
Removal and Installation of Shoe Plate​ 
Removal and Installation of Roller​ 
Removal and Installation of Upper Roller​ 
Assembly and Disassembly of Upper Roller​ 
Removal and Installation of Lower Roller​ 
Assembly and Disassembly of Lower Roller​ 
Removal and Installation of Drive Sprocket​ 
Removal and Installation of Take-up Roller​ 
Assembly and Disassembly of Take-up Roller​ 
Removal and Installation of Grease Cylinder​ 
Assembly and Disassembly of Tension Shock Absorber​ 
Removal and Installation of Center Joint​ 
Assembly and Disassembly of Center Joint​ 
Removal and Installation of Travel Motor​ 
Assembly and Disassembly of Travel Motor​ 
Removal and Installation of Swing Unit​ 
Assembly and Disassembly of Swing Motor​ 
Assembly and Disassembly of Swing Unit​ 
Removal and Installation of Hydraulic Pump​ 
Removal and Installation of Pump Coupling​ 
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit​ 
Pump Main Unit Maintenance Standards​ 
Removal and Installation of Control Valve​ 
Procedures for Assembly and Disassembly of Control Valve​ 
Removal and Installation of Engine Assembly​ 
Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil Cooler​ 
Removal and Installation of Turbocharger assembly​ 
Inspection of Air Filter Element​ 
Removal and Installation of Inlet Cover​ 
Removal and Installation of Engine Hood​ 
Removal and Installation of Muffler​ 
Removal and Installation of Cylinder Head Cover​ 
Removal and Installation of Idle gear​ 
Removal and Installation of Cylinder Block​ 
Lubrication System​ 
Cooling System​ 
Removal and Installation of Crankshaft​ 
Removal and Installation of Piston​ 
Removal and Installation of Camshaft​ 
Removal and Installation of Flywheel​ 
Removal and Installation of Crankshaft front oil seal​ 
Removal and Installation of Crankshaft rear oil seal​ 
Removal and Installation of Rocker Arm Shaft​ 
Removal and Installation of Valve spring​ 
Removal and Installation of Valve stem oil seal​ 
Removal and Installation of Front Cover​ 
Removal and Installation of Exhaust Manifold​ 
Removal and Installation of Fuel Supply Pump​ 
Removal and Installation of Common Rail Assembly​ 
Removal and Installation of Injector​ 
Removal and Installation of Fuel Filter​ 
Removal and Installation of Relief Valve​ 
Removal and Installation of Fuel Filter Element​ 
Removal and Installation of Starter Motor​ 
Removal and Installation of Alternator​ 
Preheating System​ 
Removal and Installation of Suction Control Valve​ 
Removal and Installation of Fuel filter pressure​ 
Removal and Installation of Engine coolant temperature sensor​ 
Removal and Installation of CKP sensor​ 
Removal and Installation of CMP sensor​ 
Removal and Installation of Oil pressure sensor​ 
Removal and Installation of Pressure sensor/boost temperature sensor​ 
Removal and Installation of Intake Air Temperature Sensor​ 
Removal and Installation of Barometric Pressure Sensor​ 
Removal and Installation of Fuel Tank​ 
Removal and Installation of Hydraulic Tank​ 
Removal and Installation of Pilot Blocs​ 
Removal and Installation of Travel Remote Control Valve​ 
Procedures for Assembly and Disassembly of Travel Remote Control Valve​ 
Removal and Installation of Option Remote Control Valve​ 
Assembly and Disassembly Procedures of Option Remote Control Valve​ 
Removal and Installation of Operation Remote Control Valve​ 
Procedures for Assembly and Disassembly of Operation Remote Control Valve​ 
Removal and Installation of 5 Stack Solenoid​ 
Removal and Installation of Cushion Valve​ 
Assembly and Disassembly of Cushion Valve​ 
Removal and Installation of Operator's Seat​ 
Removal and Installation of Cab Assembly​ 
Removal and Installation of Wiper​ 
Removal and Installation of Wiper Controller​ 
Removal and Installation of Wiper Motor​ 
Removal and Installation of ECM​ 
Removal and Installation of Computer A​ 
Removal and Installation of Computer B​ 
Removal and Installation of Monitor​ 
Removal and Installation of Cab Front Glass​ 
Window Lock Adjustment Procedures​ 
Tightening torque​ 
Removal and Installation of Counterweight​ 
Removal and Installation of Rear View Camera​ 
Removal and Installation of Side Camera (right)​ 
Removal and Installation of Side Camera (left)​ 
Removal and Installation of FVM Controller​ 
FVM Setup Method​ 
Removal and Installation of Bucket​ 
Removal and Installation of Bucket Link​ 
Removal and Installation of Arm​ 
Removal and Installation of Boom​ 
Removal and Installation of Bucket Cylinder​ 
Removal and Installation of Arm Cylinder​ 
Removal and Installation of Boom Cylinder​ 
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder (made by KYB)​ 
List of special tools​ 
Maintenance standards and Measurement procedures 
Pressure Measurement and Adjustment Procedures​ 
Hydraulic Pump Flow Measurement Procedures​ 
Drain Volume Measurement Procedures​ 
Air Bleed Procedure​ 
Maintenance Standards​ 
Bolt Size and Torque Table​ 
New Machine Performance Judgment Table​ 
Air Conditioning 
Air Conditioner Overall Diagram​ 
Assembly and Disassembly of Unit​ 
Removal and Installation of Compressor​ 
Removal and Installation of Condenser​ 
Removal and Installation of Receiver Dryer​ 
Work Precautions​ 
Troubleshooting 
Trouble Diagnosis Guide​ 
Engine-side Diagnostic Trouble Code List​ 
Main Unit-side Diagnostic Trouble Code List​ 
Engine-side Trouble​ 
Main Unit-side Trouble​ 
Symptom​