Sunward SW150F SWE210F Operation Maintenance Manual 2015

Data Size: 7.45 MB
File Type: PDF
Language: English
Manufacturer: Sunward
Applicable Machine: Hydraulic Excavator
Document: Operation Manual, Maintenance Manual, Electric Schematic, Electric Schematic
Machine Model: Sunward SW150F SWE210F Hydraulic Excavator
Engine:
SWE150F 4JJ1XZSW-01 (EU Stage IIIB), AM-4JJ1XZSC01F (IT4)
SWE210F AM-4HK1X
Publication Date: 2015
Page: 216 Pages

List Contents:

1 Safety Rules
1.1 Safety Labels
1.1.1 Location Of Safety Labels
1.1.2 Safety Labels Instruction
1.2 General Safety Information
1.2.1 Observe Safety Instruction
1.2.2 Understand Safety Label
1.2.3 Emergency Protection
1.2.4 Protective Articles
1.2.5 Safety Equipment
1.2.6 Keep Machine Clean
1.2.7 Pre-Start Inspection
1.2.8 Instruction Of Entry Into Cab
1.2.9 Mounting And Dismounting
1.2.10 Adjust Operator’s Seat
1.2.11 Fasten Seatbelt
1.2.12 Secure Perfect Visibility
1.2.13 Leave Operator Seat
1.2.14 Emergency Exit Way
1.2.15 Prohibit Passenger
1.2.16 Worksite Safety
1.2.17 Operation Around Loosened Area
1.2.18 Signals And Gestures From Flagman
1.2.19 Distance To High Voltage Cables
1.2.20 Prevent Scald
1.2.21 Stay Away From Power Driven Parts
1.2.22 Prevent Fire And Explosion
1.2.23 Fire Prevention
1.2.24 Prevent Fly-Out Or Falling Object
1.2.25 Prevent Fly-Out Parts
1.2.26 Avoid Inhaling Asbestos Dust
1.2.27 Cautious Not To Inhale Exhaust Gas
1.2.28 Safety Rules For High Pressurized Fluid
1.2.29 Safe Disposal Of Fluid
1.2.30 Chemical Disposal
1.2.31waste Material Disposal
1.2.32 Unauthorized Modification To Machine
1.3 Safe Operation Instruction
1.3.1 Checks Before Starting Engine
1.3.2 Proper Engine Start
1.3.3 Start Engine In Cold Weather.
1.3.4 Safe Operation
1.3.5 Operation On Slopes
1.3.6 Operation On Snow
1.3.7 Avoid Tipping Over
1.3.8 Prevent Accidents During Slewing And Reversing
1.3.9 Avoid Runaway Accident
1.3.10 Machine Movement
1.3.11 Safety Rules During Traveling
1.3.12 Travel On Slope
1.3.13 Safety Rules During Towing
1.3.14 Machine Transportation
1.3.15 Parking Machine
1.4 Safety Maintenance Information
1.4.1 Use Warning Signs
1.4.2 Parking The Machine Prior To Service
1.4.3 Safety Maintenance Rules
1.4.4 Use Hammer
1.4.5 Welding And Grinding Precautions
1.4.6 Avoid Heating Pipeline Containing Flammable Gas
1.4.7 Avoid Heating Around Hydraulic Pressure Pipeline
1.4.8 Remove Paint Prior To Welding Or Heating Operation
1.4.9 Accessories
1.4.10 Maintenance Precaution Of Track Tension Mechanism
1.4.11 Safety Rules For High-Pressure Oil
1.4.12 Safety Handling High-Pressure Hoses
1.4.13 Accumulator
1.4.14 Prevent Accumulator Explosion
1.4.15 Waste Disposal
2 Transportation And Storage
2.1 Transportation
2.1.1 General Transportation Instruction
2.1.2 Transportation Specification
2.1.3 Loading Or Unloading With Trailer
2.1.4 Loading
2.1.5 Secure The Machine
2.1.6 Unloading
2.1.7 Lifting Procedure For The Machine
2.2 Storage
2.2.1 Before Storage
2.2.2 During Storage
2.2.3 After Storage
3 Operation
3.1 Overall Machine View
3.2 Control And Gauges
3.2.1 View Illustration
3.2.2 Pilot Safety Lock Lever
3.2.3 Travel Control Lever
3.2.4 Air Condition Control Panel
3.2.5 Multifunction Monitor System
3.2.6 Right Pilot Control Joystick
3.2.7 Horn Switch
3.2.8 Left Pilot Control Joystick
3.2.9 Automatic Slow-Down Switch
3.2.10 Starting Switch
3.2.11 Fuel Control Knob
3.2.12 Working Lamp Switch
3.2.13 Wiper Switch
3.2.14 Washer Switch
3.2.15 Dpd Regeneration Switch
3.2.16 Dpd Regeneration Lamp
3.2.17 Engine Stop Switch
3.2.18 Memory Clear Switch
3.3 Other Part Operation Instruction
3.3.1 Cab Windows
3.3.2 Cover, Hood With Lock
3.3.3 Lighter
3.3.4 Radio
3.3.5 Seat
3.3.6 Fuse
3.3.7 Air Condition Instruction
3.3.8 Accumulator
3.4 Operation And Control Of The Machine
3.4.1 Operator’s Position.
3.4.2 Setting And Adjustment.
3.4.3 Work Mode Selection
3.4.4 Inspection Before Starting The Engine Walk-Around Inspection
3.4.5 Starting Engine
3.4.6 New Machine Running-In
3.4.7 Warm Up Machine Operation In Cold Weather
3.4.8 Operation Safety Rules
3.4.9 Machine Traveling
3.4.10 Steering The Machine
3.4.11 Upper-Carriage Swing
3.4.12 Operate Work Equipments
3.4.13 Work
3.4.14 Boom Emergency Stop
3.4.15 Parking Machine
3.4.16 Machine Stop And Emergency Stop
3.4.17 Handing The Engine With Diesel Particulate Defuser （ Dpd)
3.4.18 Prohibited Operations
4 Maintenance And Service
4.1 Maintenance Information
4.1.1 Instruction Of Maintenance And Inspection
4.1.2 Daily Inspection Prior To Start-Up
4.1.3 Check Hour Meter Frequently
4.1.4 Preparation Work Prior To Maintenance
4.1.5 Handle Fuel And Lubricant Properly.
4.1.6 Check Discharged Grease And Used Filter.
4.1.7 Checks After Inspection And Maintenance
4.1.8 Electrical System Maintenance
4.1.9 Hydraulic System Maintenance
4.2 Oil, Coolant And Filter
4.2.1 Lubricant And Hydraulic Oil
4.2.2 Fuel
4.2.3 Coolant In Cooling System
4.2.4 Grease
4.2.5 Oil And Fuel Storage
4.2.6 Filter
4.2.7 Fuel And Coolant Specifications
4.3 Tightening Torque Specification
4.3.1 Tightening Torque Table For Bolt, Nut
4.3.2 Tightening Torque Table For Hose
4.4 Maintenance Schedule
4.4.1 Add Lubricating Grease
4.4.2 Engine Oil
4.4.3 Gear Oil
4.4.4 Hydraulic System
4.4.5 Fuel System
4.4.6 Intake/Exhaust System
4.4.7 Cooling System
4.4.8 Other
4.4.9 Hose
4.4.10 Wearing Parts Table
4.4.11 Maintenance In Special Situation
4.5 Machine Maintenance Interval
4.5.1 Daily Maintenance (Every 8 Hours)
4.5.2 Maintenance In Running-In Period.
4.5.3 If Maintenance Is Needed
4.5.4 Every 50 Hours
4.5.5 Every 100 Hours
4.5.6 Every 250 Hours
4.5.7 Every 500 Hours Service
4.5.8 Every 1000 Hours Service.
4.5.9 Every 2000 Hours Service
4.6 General Trouble Shooting
5 Technical Specification
5.1 Swe150f Technical Specification
5.1.1 Machine Specification
5.1.2 Configuration Specification
5.1.3 Work Specification
5.1.4 Circuit Diagram
5.1.5 Electric Elements Table
5.1.6 Hydraulic Diagram
5.1.7 Hydraulic Elements Table
5.2 Swe210f Technical Specification
5.2.1 Machine Specification
5.2.2 Configuration Specification
5.2.3 Work Specification
5.2.4 Swe210f Circuit Diagram
5.2.5 Swe210f Electric Elements Table
5.2.6 Hydraulic Diagram
5.2.7 Hydraulic Elements Table
6. Accessories And Option Parts
6.1 Safety Items
6.2 Attentions Of Mounting Accessories
6.3 Hydraulic Quartering Hammer(Option)
6.3.1 Main Use Of Hydraulic Quartering Hammer：
6.3.2 Hydraulic Hammer Assembly
6.3.3 Control Hydraulic Quartering Hammer
6.3.4 Operation Safety Of Hydraulic Quartering Hammer
6.4 Option List
7 Manufacture Information