TCM FGE15E2 to FD35E2F Service Manual STFEE-CH18E-202

Data Size: 51.21 MB 
File Type: PDF 
Language: English 
Manufacturer: TCM 
Applicable Machine: Forklift 
Document: Service Manual, Electric and Hydraulic Diagrams 
Machine Model: TCM FGE15E2, FGE15E2F, FGE18E2, FGE18E2F, FGE20CE2, FGE20CE2F, FGE20E2, FGE20E2F, FGE25E2, FGE25E2F, 
FGE35E2, FGE35E2F, FD20E2, FD20E2F, FD25E2, FD25E2F, FD30E2, FD30E2F, FD35E2, FD35E2F, FGE30E2, FGE30E2F 
Book Number: STFEE-CH18E-202 
Publication Date: 2021 
Page: 836 Pages

List Contents:

CHAPTER 1 GENERAL INFORMATION 
1.1 Model View​ 
1.2 Truck Models Covered​ 
1.3 Serial Number Locations​ 
1.4 Dimensions​ 
1.5 Technical Data​ 
1.6 Performance​ 
CHAPTER 2 COOLING SYSTEM 
2.1 Specifications​ 
2.2 Fan Belt​ 
2.3 Inspection and Adjustment​ 
CHAPTER 3 ELECTRICAL SYSTEM 
3.1 Chassis Electrical Components and Wiring Outline​ 
3.2 Console Box​ 
3.3 Main Electrical Components​ 
3.4 Battery Maintenance​ 
3.5 Meter Panel​ 
3.6 Wire Color​ 
3.7 Troubleshooting​ 
CHAPTER 4 CONTROLLERS 
4.1 Outline​ 
4.2 Main Functions​ 
4.3 Mast Interlock System​ 
4.4 Driving Interlock System​ 
4.5 Seat Belt Warning Icon​ 
4.6 Parking Brake Warning Buzzer and Icon​ 
4.7 Harness Codes​ 
4.8 Truck Status Display and Troubleshooting​ 
CHAPTER 5 POWER TRAIN 
5.1 Removal and Installation (MC Models)​ 
5.2 Removal and Installation (FC Models)​ 
CHAPTER 6 POWERSHIFT TRANSMISSION 
6.1 Structure and Functions​ 
6.2 Removal and Installation​ 
6.3 Outline​ 
6.4 Powershift Transmission, Disassembly​ 
6.5 Powershift Transmission, Assembly​ 
6.6 Control Valve, Disassembly​ 
6.7 Control Valve, Assembly​ 
6.8 Inspection and Adjustment​ 
6.9 Troubleshooting​ 
6.10 Service Data​ 
CHAPTER 7 FRONT AXLE AND REDUCTION DIFFERENTIAL 
7.1 Structure​ 
7.2 Removal and Installation​ 
7.3 Disassembly and Assembly​ 
7.4 Troubleshooting​ 
7.5 Service Data​ 
CHAPTER 8 REAR AXLE 
8.1 Structure and Functions​ 
8.2 Removal and Installation​ 
8.3 Disassembly and Assembly​ 
CHAPTER 9 BRAKE SYSTEM 
9.1 Brake System Structure​ 
9.2 Disassembly and Assembly​ 
9.3 Inspection and Adjustment​ 
9.4 Troubleshooting​ 
9.5 Service Data​ 
CHAPTER 10 STEERING SYSTEM 
10.1 Structure and Functions​ 
10.2 Disassembly and Assembly​ 
10.3 Steering Valve​ 
10.4 Troubleshooting​ 
10.5 Service Data​ 
CHAPTER 11 HYDRAULIC SYSTEM 
11.1 Structure and Functions​ 
11.2 Disassembly and Reassembly​ 
11.3 Inspection and Adjustment​ 
11.4 Troubleshooting​ 
11.5 Service Data​ 
11.6 MC Control Valve​ 
11.7 FC Control Valve​ 
CHAPTER 12 MAST AND FORKS 
12.1 Simplex Mast​ 
12.2 Duplex Mast​ 
12.3 Triplex Mast​ 
CHAPTER 13 CABIN (OPTION) 
13.1 Cabin Model Exterior​ 
13.2 Cabin Model Labels​ 
13.3 Cabin Model Switches and Controls​ 
CHAPTER 14 SERVICE DATA 
14.1 Maintenance Schedule​ 
14.2 Maintenance Note​ 
14.3 Tightening Torque for Standard Bolts and Nuts​ 
14.4 Periodic Replacement Parts​ 
14.5 Lubrication Instructions​ 
14.6 Dimensions and Performance​ 
14.7 Special Service Tools​ 
CHAPTER 15 HOW TO READ CIRCUIT DIAGRAMS 
15.1 Description of Circuit Diagrams​ 
15.2 How to Read Circuit Diagrams​ 
15.3 How to Read Connector Diagrams​ 
15.4 Abbreviation​ 
CHAPTER 16 CIRCUIT DIAGRAM 
16.1 Circuit Diagram for D04EG Engine Model​ 
16.2 Circuit Diagram for GK21 / 25E Engine Model​