Toyota SPE120 to SPE200L Repair Manual 7590353-040

Data Size: 129.38 MB 
File Type: PDF 
Language: English 
Manufacturer: Toyota 
Applicable Machine: Forklift 
Document: Repair Manual, Wiring Diagram, Hydraulic Schematic 
Machine Model: Toyota SPE120, SPE120L, SPE140, SPE140L, SPE140S, SPE160, SPE160L, SPE200, SPE200D, SPE200L Forklift 
Book Number: 7590353-040 
Page: 710 Pages

List Contents:

1 General introduction 
1.1 Images and other information 
1.2 Warning levels and symbols 
1.3 Pictograms 
1.4 Abbreviations 
2 General safety rules 
2.1 Authorised personnel 
2.2 Product modification 
2.3 Work safety 
2.4 Electrical system 
2.5 Safe lifting 
2.6 Software 
2.7 Hydraulic system 
3 Operating principle 
3.1 Description 
4 Parameters 
4.1 Software 
4.2 Display/change parameters 
4.3 Parameters on commissioning 
4.4 Parameter list 
5 Installation 
5.1 Transport 
5.2 Lifting the truck 
5.3 Commissioning 
6 Maintenance 
6.1 Introduction 
6.2 Maintenance instructions 
6.3 Lubricants specification 
6.4 Periodic maintenance 
7 Troubleshooting 
7.1 Initial troubleshooting 
7.2 Concluding troubleshooting 
7.3 Auxiliary functions 
7.4 Troubleshooting using error codes 
8 Chassis C0000 
8.1 Overview 
8.2 Frame, chassis C0300 
8.3 Frame/chassis components C0400 
8.4 Operator compartment, cab C0500 
8.5 Safety equipment C0800 
9 Motors C1000 
9.1 Electric motors C1700 
10 Transmission/Drive gear C2000 
10.1 Drive unit, final gear C2500 
11 Brake/wheel/track system C3000 
11.1 Travel brake system C3100 
11.2 Parking brake details C3300 
11.3 Wheels C3500 
12 Steering system C4000 
12.1 Description 
12.2 Mechanical steering system C4100 
12.3 Electric steering system C4300 
13 Electrical system C5000 
13.1 Description 
13.2 Using the anti-static carpet 
13.3 Programming tools 
13.4 General electric equipment C5100 
13.5 Instrument panel, display C5200 
13.6 Control system travel function C5300 
13.7 Power system travel function C5400 
13.8 Control system, working function C5500 
13.9 Protective sensors, position sensors C5800 
13.10 Calibrations 
14 Hydraulics/Pneumatics C6000 
14.1 Overview 
14.2 Description 
14.3 Quick change connectors 
14.4 Hydraulic unit C6100 
14.5 Hydraulic system, fitted on the mast C6300 
14.6 Hydraulic cylinder C6600 
15 Work function - lifting masts C7000 
15.1 Description 
15.2 Chain system, general 
15.3 Checking chains and rollers 
15.4 Lubricating the chains 
15.5 Checking the split pins / securing pins 
15.6 Check-tighten the locking nuts 
15.7 Main mast C7100 
15.8 Lifting/carrying/clamping devices C7400 
16 Auxiliary equipment, installation equipment C8000 
17 Optional equipment/Extra equipment C9000 
17.1 Overview 
17.2 Extra electrical equipment C9400 
17.3 Other extra equipment C9500 
18 Instructions for disposal 
18.1 General 
18.2 Marking of plastics 
18.3 Pressure vessels 
18.4 Sorting categories 
19 Wiring diagram 
19.1 Colour code table 
19.2 List of fuses 
19.3 Diagram 
20 Hydraulics schematics 
20.1 List of symbols 
20.2 Component list 
20.3 Component location 
20.4 Valve unit 
20.5 Diagram 
20.6 Diagram 
20.7 Diagram 
20.8 Diagram 
21 Tools 
21.1 Tools for electric connectors 
21.2 Lubricating tool 
21.3 Special tools 
22 Service data and grease specifications 
22.1 General tightening torques 
22.2 Lubricants specification 
23 Technical data 
24 Index