Volvo B10L Bus Service Repair Manual

Volvo B10L Bus Service Repair Manual

Size: 163.04 MB
Format: PDF
Language: English
Machine: Bus
Machine Model: B10L
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Pages: 2627 Pages

The Bookmarks of Volvo B10L Bus Service Repair Manual:
Bulletins - Information
 Adapter 62 pin 9998699-1
 Adapter 62 pin 9998699-2
 Adapter 9990020
 Cable 88890304
 New board system and laminate
 Service tool Class 1
 Special Tool General information
 Special Tools, changes
 Tidying up the tool database
 Tool database
 Trouble shooting equipment
 VBEAT 9990832
Description, Design and Function
 Abbreviations
 ABS-ASR with D-version control unit
 Accelerator pedal control
 Air drier
 Analysis of engine oil
 Anti-lock brake system (ABS)
 ASR-Anti Spin Regulation
 Brake fluid
 Cables clamping
 Check ignition timing (basic setting)
 Component locations
 Components
 Compressor
 Consumables
 Control system EDC
 Control unit
 Coolant
 Cooling system
 Crankshaft
 CRT system
 Cylinder block
 Cylinder head
 Cylinder liner and piston
 Cylinder liner
 Diesel fuel
 Disassembly instructions, complete vehicle
 Door operation, electrical pneumatic
 ECS system, special features
 Electrical system
 Electronic control system
 Electronically controlled air suspension
 Engine controls
 Engine oil
 Engine
 Exhaust pressure governor
 Filler valve Accumulator block
 Four-circuit protection valve
 Front air suspension, components
 Front wheel suspension
 Fuel system, natural gas
 Fuel system
 Gas pipe system
 Gearbox, automatic, drawing
 Gearbox
 General quality requirements
 General
 Grease
 Handling lubricants
 Headlamps
 Hydraulic fan drive
 Hydraulic system
 Ignition system
 Injection timing adjuster
 Inlet and exhaust system
 Instrument, system description Design
 Instrument, system description Explanation of pins
 Instrument, system description Function
 Instrument, system description
 Instrumentation, component placement
 Introduction
 Joint angle sensor
 Lubricants, fluids and oil analysis
 Lubrication and oil system
 Master ID, connectors
 Mechanical system
 MID 128 Engine control unit
 Most important characteristics of the EST 18 control unit
 Multiplexed electrical system
 Oil reservoir
 Oil water separator on B10L-BLE
 Oils
 Pipes, hoses and fittings
 Pistons
 Power path
 Power steering gear, exploded view
 Power steering gear
 Power steering pump
 Power steering system
 Pressure regulator
 Pressure sensor
 Propeller shaft
 Proportional valve
 R3 - Group 0
 R3 - Group 64
 Rear axle, crown wheel and pinion
 Rear axle, differential
 Rear axle, general
 Rear axle, reduction gear
 Rear axle
 Recommendations for Volvo Trucks
 Rubber sealings, general
 Safety system
 Sensor, fuel supply regulation
 Shock absorbers
 Software download
 Speed signal
 Starter motor
 Starting process
 Steering column
 Steering knuckle
 Steering wheel
 Stop hazard turn lamps, simplified schematic
 Storage instructions
 Storage
 Tank system 5000
 Teach-In of lock-up
 Technical data
 Throttle housing
 Toolbox
 Towing information
 Transmission oil
 Turbocharger
 Turn table
 Updating VDA
 Valves
 Vehicle control unit
 Viscosity
 Warning signals
 Wheel alignment
 Wheel brake, diagram
 Wheel brake
Diagnostics
 900A Fault during SAE J1939 transmission
 900B SAE J1939 Control link, interruption
 900F Tachograph buttons not working
 9010 Display fault
 9051 Chart missing for driver
 9052 Chart missing for driver
 9053 Time indicator fault
 9060 Drawer
 9061, 9062, 9063 Internal recording error
 9064 Tachograph chart drive circuit
 9430 Output B7
 A00C Internal communication fault
 A050 Trip without chart for driver
 A400 Power loss
 A423 Error during sensor communication
 A822 Error in the sensor key serial number signal
 ABS ECU measurement box, translation table
 ABS, fault tracing 1
 ABS, fault tracing 2
 Air drier, function check
 Air drier
 Basic check
 Basic data gathering 1
 Basic data gathering 2
 Battery analyser, 7200, user manual
 Battery analyzer, 88890075 EXP, user manual
 Boost pressure, test drive
 Cables and connectors, fault tracing
 Carbon monoxide (CO) in coolant system, check
 Chassis ECM (CECM-C), check
 Checklist A, EBS control unit
 Control unit parameters 1
 Control unit parameters 2
 Control unit PIN configuration 1
 Control unit PIN configuration 2
 CRT, fault tracing
 Cylinder balancing, check
 Cylinder Compression, test
 Data links, fault tracing
 Diagnosis program 1
 Diagnosis program 2
 ECS system, using a PC for fault tracing
 ECS, read fault codes
 Engine control unit in out signals status, test 1
 Engine control unit in out signals status, test 2
 Engine controls E-GAS II 2
 Engine controls E-GAS II 3
 Engine controls E-GAS II-1
 Exhaust back pressure, measure (vehicle standing still) 1
 Exhaust back pressure, measure (vehicle standing still) 2
 Exhaust back pressure, measurement (vehicle in motion)
 Fault code fault tracing
 Fault code troubleshooting 1
 Fault code troubleshooting 2
 Fault tracing, function testing and adjustments
 Fault tracing, solenoid valves and sensors (connections connectors)
 Fault tracing
 Flywheel and camshaft signal, test
 Fuel system and used lubricant oil analysis, fault tracing
 Fuel system, fault tracing 1
 Fuel system, fault tracing 2
 Injector fuel volume, check
 Inlet and exhaust systems, check
 Master ID, fault tracing
 MID 128 Engine control unit, fault codes
 MID 136 Brake system, fault codes
 MID 136 In and output signals status, test
 MID 144 Vehicle control unit, fault codes
 MID 164 CECM-C, chassis module, fault codes 1
 MID 164 CECM-C, chassis module, fault codes 2
 MID 210 Master ID
 MID 210 Resistance measuring
 MID 210 Voltage measuring
 MID 234 In and output signals status, test
 MID 234 Instrumentation, fault codes
 MID 234 PID 120 Oil temperature, retarder
 MID 234 PID 175 Oil temperature, engine
 MID 234 PID 177 Oil temperature, gearbox
 MID 234 PPID 91 Brake pressure, circuit 3
 MID 234 SID 240 Program memory
 Performance check, basic
 Power steering, function check
 Pressure accumulator, check
 R3 - Group 37
 R3 - Group 451
 Sensor values, check
 Starting heater, check
 Tachograph, fault code table
 Tachograph, fault codes, general information
 Test drive, fault tracing
 Throttle control, setting
 Toolbox, tests
 Trouble-shooting by error codes error numbers
 Trouble-shooting by symptom and related error code
 Trouble-shooting ignition system
 Turntable, fault tracing 1
 Turntable, fault tracing 2
 Vehicle control unit, check
 Work routine, fault tracing 1
 Work routine, fault tracing 2
Forms
 Battery, warranty claim handling, additional information
 Charge air cooler, additional information claim handling
 Check card storage maintenance
 Control unit, warranty handling, protocol
 Oil and fuel consumption, follow-up
 Radiator, warranty claim handling, additional information
Repair
 51020-4 5109-03-04-01 Brake linings, replace (one pair shoes)
 Accelerator pedal, contact, adjust
 Adjusting valves
 Adjustment mechanism, brake caliper, overhaul
 Air drier non return valve, replace
 Air drier, drier insert, replace
 Air drier, replace
 Air drier, valve unit replace 1
 Air drier, valve unit replace 2
 Angle gear, overhaul
 Angle sensor, check and adjust
 Automatic transmission, modification
 Balancing the propeller shaft 1
 Balancing the propeller shaft 2
 Balancing the propeller shaft 3
 Ball joint play, link rods and track rods, check 1
 Ball joint play, link rods and track rods, check 2
 Battery analyzer user manual
 Battery charging
 Bearing housing, yoke plate, replace
 Bellow height, check measure
 Bellow hight, adjust
 Brake anchorage front wheel, replace (one)
 Brake caliper front wheel, replace
 Brake disc, front wheel, replace
 Brake drum, replace (one drive wheel)
 Brake drum, replace (one front wheel) 1
 Brake drum, replace (one front wheel)
 Brake linings, wear check (one axle)
 Brake pads, replace (two front wheels)
 Brake shoes, alignment with dial indicator (one wheel) 1
 Brake shoes, alignment with dial indicator (one wheel) 2
 Brake shoes, replace (one wheel)
 Bushings control arms lower, replace
 Bushings control arms upper, replace
 Bushings, yoke plate, repace
 Camshaft, replace
 Charge air cooler, leakage test (2)
 Charge air cooler, leakage test
 Charge air cooler, replace
 Charge pressure, check opening pressure of wastegate
 Charging regulator, replace
 Charging test, in vehicle
 Checking with electric pressure gauge UT 41-11082
 Checklist B, modulators
 Companion flange, output shaft, replace
 Compressor, check and wear measurement
 Compressor, overhaul
 Coolant filter, replace
 Coolant pump, overhaul 1
 Coolant pump, overhaul 2
 Coolant system pressure test, including heater system
 Cooling coil, replace
 Cooling system, drain and refill coolant
 Copper sleeve injector, replace ( one )
 Crankshaft seal, replace (front)
 Crankshaft seal, replace (rear)
 Crankshaft wear, check
 Crankshaft
 Cylinder block, check
 Cylinder block, face grind
 Cylinder compression test
 Cylinder head, cylinder liner, valves
 Cylinder head, install (first)
 Cylinder head, pressure test (first)
 Cylinder head, remove (first)
 Cylinder head, removing cleaning
 Cylinder liner seat, milling (first)
 Cylinder liner seat, milling
 Delivery pipes, replace (all)
 Deviations form the earlier testing
 Diagnostics
 Diodes and heat sinks
 Distributor pipe, check
 Draining oil
 Drive belt, replace
 Dump valve, check
 Dust seals, brake housing, replace
 ECS control unit, checklist before replacement
 ECS control unit, replace
 ECS customer parameter, setting
 ECS system, calibration
 EDC engines without cruise control
 EGR valve, overhaul
 End plate front, overhaul
 Engine, remove
 Exhaust pressure governor, overhaul
 Fan motor, servicing
 Fan speed, check
 Flywheel bearing, replace
 Flywheel housing run-out, check
 Flywheel ring gear, replace
 Flywheel sensor distance, check
 Flywheel, check
 Four-circuit protection valve, replace
 Front axle 1
 Front axle 2
 Fuel feed pressure, check
 Fuel filters, replace (two)
 Fuel system, check
 Gudgeon pin, connecting rod
 Guide sleeves, bushings and seals, replace
 Horn, replace
 Hydraulic cylinder bushing, replace
 Hydraulic cylinder, turntable, replace
 Hydraulic system oil, replace
 Hydraulic system, pressure setting and oil filling
 Injection pump, check on test bench
 Injection valves, clean
 Injectors, replace (all)
 Injectors
 Level sensor
 Low idling speed EDC
 Oil and oil filter, instructions for changing
 Oil and oil filters, changing
 Oil and water separator, overhaul
 Oil cooler, pressure test
 Oil filter, replace
 Oil level, checking
 Oil pressure, check
 Oil pressure, piston cooling
 Oil pump, overhaul
 Oil pump, remove-install
 Oil pump, removing
 Output shaft seal, replace
 Particulate filter insert, clean 1
 Particulate filter insert, clean 2
 Pinion, assembly; measure pinion position and bearing preloading
 Piston and liner, replace (one)
 Piston piston rings
 Piston seal, replace
 Piston, rings replace (all)
 Pitman arm, remove
 Pressure box by-pass valve, check
 Pressure pipe, replace
 Pressure regulator, new install
 Pressure regulator, remove
 Pressure-testing cooling system 1
 Pressure-testing cooling system 2
 Propeller shaft
 R3 - Group 28 Spark plug, rubber protection and special grease
 Radiator, check
 Reaction rod, overhaul
 Rear axle drive wheel, measure bearing play
 Rear axle, assembly
 Rear axle, complete, replace
 Rear axle, components, inspect
 Rear axle, dismantle
 Rear axle, remove
 Relay, replace
 Removing and installing rear engine
 Replacing coolant filter
 Replacing fuel filters
 Replacing main thermostat sealing ring
 Replacing seal, output shaft
 Replacing the propeller shaft fork or tubes 1
 Replacing the propeller shaft fork or tubes 2
 Replacing the propeller shaft fork or tubes 3
 Replacing the propeller shaft fork or tubes 4
 Replacing the propeller shaft fork or tubes 5
 Rocker arm, overhaul
 Routine maintenance
 Rubber protection, ignition coil, replace
 Safety regulations 1
 Safety regulations 2
 Safety regulations 3
 Screw joints, frame link, check
 Screw joints, frame link, replace
 Seal for crankcase, replace
 Seal, output shaft, replace
 Sealing ring, drive mechanism, replace
 Sealing ring, timing gear cover, replace
 Servicing the engine
 Servo pump, remove 1
 Servo pump, remove
 Shutter housing, replace
 Slack adjuster, check
 Sleeve, injector, replace (One)
 Smoke frequency, check
 Spark plug, replace (one)
 Spark plugs, replacing
 Speedometer, clock and trip meter
 Speedometer, clock trip meter
 Starter motor, disassemble, inspect and assemble
 Starter motor, remove
 Starting element, replace
 Starting pre-heater
 Steering 1
 Steering 2
 Steering 3
 Steering 4
 Steering 5
 Steering 6
 Steering 7
 Steering 8
 Steering 9
 Steering 10
 Steering gear, renovation
 Steering knuckle, overhaul (one) 1
 Steering knuckle, overhaul (one)
 Stroke, slack adjuster, check (two front and two drive wheels)
 Tank system 5000
 Tank system 7000
 Testing injection pump
 Thermostat valve, checking
 Thermostats, test
 Throttle potentiometer, check
 Timing gears, replace (all)
 Timing gears, replacing removing
 Timing gears; Checking
 Topping-up coolant
 Topping-up oil
 Transmission, assembling
 Transmission, general instructions
 Transmission, installing
 Transmission, removing
 Turbine rotor ring gear speed sensor (n3), changing
 Turbocharger, install
 Turbocharger, overhaul
 Turbocharger, remove
 Turbocompressor, removing installing
 Turbocompressor, repairs
 Valve clearance, adjust
 Valve guides, replace (one cylinder head)
 Valves grind and decarb (first cylinder head)
 Valves, valve guides, replacing
 Valves, valve seats
 Venting fuel system
 Wheel angles, check-measure (all)
 Wheel speed sensor, replace (rear axle)
 Wheel splay, check and adjust
 Working pressure valve
Schematic Diagrams
 Air pressure brake system, components 1
 Air pressure brake system, components 2
 Wiring diagram 1
 Wiring diagram 2
 Wiring diagram 3
 Wiring diagram information 1
 Wiring diagram information 2
Service and Maintenance
 Air filter handling
 Automatic speed limiter, setting
 Body
 Cables and clamping at turntable
 Chassis painting
 Chemical products catalogue
 Cleaning of engine and sound absorber
 Control unit EPROM 1
 Control unit EPROM 2
 Delivery and Warranty Service
 Diagnostics and warning
 Engine, clean
 Fault code checks EDC system
 Fuel system natural gas
 Fuel system, natural gas
 Gas tank visual inspection
 Gastank, visual inspection 1
 Gearbox oil and filter, replace
 General, warranty service
 Inspection point EDC components and wiring
 Lubricating oil and oil filter, changing
 Lubrication chart 1
 Lubrication chart 2
 Non-return valve, check
 Particulate filter
 R3 - Groupd 17
 Repair of wiring, example
 Service and maintenance
 Service instruction 1
 Service instruction 2
 Service instruction 3
 Service interval for CRT system
 Service points for gas line with valves and filter
 Servicing points – gas line with valves and filters
 Spring brake cylinder, inspect
 Storage treatment of vehicles
 Supplement to Bus with natural gas engine GH10A245
 Supplementary instruction for service and maintenance
 Torque converter pressure, checking
 Undercarriage protection maintenance procedure
 Universal joints, lubrication
Specifications
 Adhesive and sealant
 Air drier
 Alternator
 Anti-lock brake system
 Anti-roll bar 1
 Anti-roll bar 2
 Brake equipment
 Camshaft 1
 Camshaft bearings 1
 Camshaft bearings 2
 CECM-C
 Cleaning agent
 Compressed air system
 Compressor
 Connecting rods
 Cooling system
 Crankshaft
 Cylinder block 1
 Cylinder block 2
 Cylinder head 1
 Cylinder head 2
 Cylinder liner 1
 Cylinder liner 2
 ECS bellows height
 ECS, data sets
 Electronic unit injectors
 Engine control system
 Engine controls E-GAS II
 Exhaust brake, exhaust pressure governor
 Flywheel
 Front wheel suspension
 Fuel filters 1
 Fuel filters 2
 Fuel pump
 Fuel system 1
 Fuel system 2
 Fuel system 3
 Fuel system, natural gas 1
 Gearbox, hydraulic
 Gearbox
 General 1
 General 2
 General 3
 General 4
 Gudgeon pin 1
 Gudgeon pin 2
 Hydraulic fan drive
 Injection pump
 Instrumentation
 Intake and exhaust system
 Kneeling and Ferry lift option
 Lubricant
 Lubricating and oil system
 Lubrication 1
 Lubrication 2
 Lubrication 3
 Main bearing journals
 MID 128 Engine control unit, signal descriptions
 Oil water separator on B10L BLE
 Paint touch-up material
 Piston rings 1
 Piston rings 2
 Pistons 1
 Pistons 2
 Pistons 3
 Power steering pump 1
 Power steering pump 2
 Power steering system
 Pressure-drop indicator
 Propeller shaft
 Shock absorber 1
 Shock absorber 2
 Specifications 1
 Specifications 2
 Speedometer sensor
 Springs
 Standard tightening torques
 Steering gear 1
 Steering gear 2
 Steering system, tightening torques 1
 Steering system, tightening torques 2
 Tachograph 1
 Tachograph 2
 Tachograph, signal descriptions
 Tightening torque
 Tightening torques 1
 Tightening torques 2
 Tightening torques 3
 Tightening torques and patterns
 Tightening torques
 Timing gears 1
 Timing gears 2
 Turbocharger
 Turn table 1
 Turn table 2
 Valve guides
 Valve mechanism 1
 Valve mechanism 2
 Valve mechanism 3
 Valve mechanism 4
 Valve springs 1
 Valve springs 2
 Valve springs 3
 VECU
 Wear tolerances 1
 Wear tolerances 2
 Wheel alignment 1
 Wheel alignment 2
 Wheel alignment 3
 Wheel brakes
 Wheel installation
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