Volvo BM L150C Wheel Loader Service Repair Manual

Volvo BM L150C Wheel Loader Service Repair Manual

Size: 45.75 MB
Format: PDF
Language: English
Machine: Wheel Loader 
Document: Service Repair Manual, Wiring Diagram
Machine Model: BM L150C 
Pages: 2295 Pages

The Bookmarks of Volvo BM L150C Wheel Loader Service Repair Manual:
1 L150C
Description
 APS (Automatic Power Shift)
 Bleeding fuel system
 Charging batteries
 Charging of batteries
 Checking function, engine
 Cleanliness when working on brake and hydraulic systems
 Contronic Display Unit
 Contronic System
 Description Engine
 Description
 Downshifting switch, engine braking
 Dual control, gear shifting forward – reverse
 Electric welding
 Electrical distribution box in cab
 Electrical distribution box
 Emergency operation, electrical
 Engine power reduction when changing travelling direction
 Engine, L150
 Functions not included in the central warning
 Gear selector valve  Transmission
 Gear selector valve
 Gear shifting, signal to the ECU from the selector control
 Injection system, low-emission engine
 Instruments and controls
 Intercooler
 Manual release of parking brake
 Monitored functions
 Monitoring transmission filter
 Operating with ECU disconnected
 Other electrical functions
 Power transmission, principle diagram
 Product Identification Plates L150
 Repairing hydraulic system
 Special instructions when working on the electrical system
 Starting engine
 Starting low-emission engine
 Stop solenoid, fitting
 Stop solenoid
 Towing
 Transmission HT210 HT220
 Transmission, Checking oil pressure
 Transmission, Fault tracing
 Units (functions) connected to the control unit
Diagrams
 Boom kick-out, bucket positioner and floating position
 Code key for connectors (connected to the circuit board)
 Code key for connectors (others)
 Code key for diodes
 Codes using in wiring diagrams
 Explanations to wiring diagrams (Lead- and component marking)
 Hydraulic diagram, L150 1
 Hydraulic diagram, L150 basic machine
 Hydraulic diagram, L150
 Hydraulic diagram, L180 1
 Hydraulic diagram, L180 basic machine 1
 Hydraulic diagram, L180
 Hydraulic pump
 List of Cicuits
 Separate attachment locking
 Servo system
 Shock and anti-cavitation functions
 Wiring diagram, circuit 1-1 — 1-10
 Wiring diagram, circuit 2-1 — 2-10
 Wiring diagram, circuit 3-1 — 3-10
 Wiring diagram, circuit 4-1 — 4-10
 Wiring diagram, circuit 5-1 — 5-10
 Wiring diagram, circuit 6-1 — 6-10
 Wiring diagram, circuit 7-1 — 7-9
 Wiring diagram, circuit 8-1 — 8-10
 Wiring diagram, circuit 9-1 — 9-7
 Wiring diagram, circuit 10-1 — 10-8
 Wiring diagram, circuit 11-1 — 11-7
 Wiring diagram, circuit 12-1 — 12-9
 Wiring diagram, circuit 13-1 — 13-10 1
 Wiring diagram, circuit 13-1 — 13-10
 Wiring diagram, circuit 14-1 — 14-7
 Wiring diagram, circuit 15-1 — 15-5
 Wiring diagram, circuit 16-1 — 16-8
 Wiring diagram, circuit 17-1 — 17-7
 Wiring diagram, circuit 18-1 — 18-7
 Wiring diagram, circuit 19-1 — 19-7
 Wiring diagram, circuit 20-1 — 20-7
 Wiring diagram, circuit 20-1 — 20-10
 Wiring diagram, circuit 21-1 — 21-10
 Wiring diagram, circuit 22-1 — 22-9
Installation Instruction
 AC
 Care Track
 CDC
 Cleaner
 Engine Heather
 Hip belt
 Installation kit for operators seat
 Kit for fitting Radio
 Rotating beacon
 Sun blind
 Windshield washer
 Work light
Repair
 AC safety L150 up to and incl. ser. no. 1328
 AC
 Accumulator, boom suspension system
 Accumulator, changing seals
 Accumulator, Checking (Removed)
 Accumulator, checking and adjusting
 Adjusting axial clearance, rear axle mounting
 Air conditioning description
 Air conditioning, performance test (R12 and R134a)
 Attachment unlocking locking with Separate attachment locking
 Bake discs, Checking wear L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
 Bleeding brake system
 Boom kick-out and bucket positioner, adjusting
 Brake discs, Changing L150 up to and incl. ser. no. 1233 (with drive axles AH65 and 70)
 Brake discs, Changing L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
 Brake discs, Checking wear L150 up to and incl. ser. no. 1233 (with drive axles AH65 and 70)
 Brake pedal, Adjusting pedal angle
 Brake piston, Changing seals L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
 Brake system, Checking and adjusting pressure in circuit
 Brake system, Checking and adjusting, Unloading pressure
 Changing bushing in axle mounting L150 w.e.fr. se. no. 1234 and L180
 Changing crankshaft front oil seal
 Changing fuel tank
 Changing or repairing hydraulic pumps
 Charging, brake in resting position, see [Invalid linktarget].
 Checking and adjusting idling speed
 Checking and adjusting injection timing
 Checking and adjusting shock valve, lifting cylinder piston end
 Checking and adjusting shock valve, tilting function
 Checking closing pressure, pressure-reducing valves R1 and R2
 Checking function, Brake system
 Checking opening pressure, back-up valve
 Checking stalling speed
 Control valve functions
 Description working hydraulics
 Detent function floating position and floating position
 Detent function lifting  boom kick-out (SW18)
 Differential carrier assembly EV85, L150 up to and incl. se. no. 1233
 Differential carrier assembly, AWB40, (L150 w.e.fr. se. no. 1234 and L180)
 Differential carrier assembly, Changing L150 w.e.fr. se. no. 1234 and L180 (AWB40)
 Electrical system 1
 Electrical system
 Fitting engine
 Fitting rear axle
 Frame joint, changing bearings and pins
 Frame
 Front rear axle bridge, L150 up to and incl. se. no. 1233
 Front rear axle bridge, L150 w.e.fr. se. no. 1234 and L180
 Headlamps, adjusting
 Hub reduction, Changing seal, One side L150 up to and incl. se. no. 1233 (with drive axles AH65 and 70)
 Hydraulic diagram, brake system, 1
 Hydraulic diagram, brake system, 2
 Hydraulic diagram, brake system,
 Hydraulic diagram, steering system, lever steering
 Hydraulic diagram, steering system, secondary steering
 Lever steering, adjusting steering speed
 Lever stering
 Lifting arm, changing bearings at lower bucket or attachment bracket pivoting points
 Lifting cylinder (removed), changing bushings
 Lifting cylinder, changing seals in machine
 Lifting cylinder, changing
 Lifting cylinder
 Lifting frame
 Measuring axial and radial clearance, rear axle mounting
 Oil pump, (pump 2) checking and adjusting working pressure
 Oil pump, checking and adjusting working pressure
 Oil sump gasket, changing including cleaning oil strainer
 Parking brake
 Planetary gear, AH70N, (L150 up to and incl. se. no. 1233)
 Planetary gear, AWB40, (L150 w.e.fr. se. no. 1234 up to and incl. 1595 and L180 up to and incl. se. no. 1327)
 Reconditioning hydraulic oil pump
 Reconditioning variable piston pump L180
 Reconditioning variable piston pump, L150
 Refrigerants, R134a
 Removing engine
 Removing rear axle
 Replacing brake discs
 Safety valve on receiver drier
 Safety valve tb, checking opening pressure
 Service brakes
 Servo pressure, checking and adjusting
 Servo pressure, checking at spool in control valve
 Servo valve, adjusting controls
 Shift valve
 Shock valves in valve block, checking
 Speed, checking with frequency meter
 Steering lever, checking output voltage
 Steering valve
 Steering
 Supplementary steering
 Tilting cylinder (removed), changing bearings
 Tilting cylinder, changing seals in machine
 Tilting cylinder, changing
 Tilting cylinder
 Time Guide
 Transmission, Removing and fitting
 Wiring diagram parking brake
 Working pressure and stand-by pressure, checking and adjusting
Safety
 A few simple rules for batteries
 A few simple rules of safety
 A few simple rules when inflating tyres
 A few simple rules when servicing
 Charging batteries
 Danger in connection with polymer materials
 Measures to preveent fire
 Refrigerant in air-conditioning units
 Safety concerns everybody!
 Service position
 Starting with booster batteries
Service Bulletins
 AC compressor, fill with oil
 Action for reducing risk of fire
 Action to be taken in case of abnormal lubricating oil consumption
 Air-suspended operator seat, ISRI
 Alternative lubricants for axles with wet brakes
 Amendments in Service Manual Engine, D10B; Drive Axle, AWB 40B and Drive Axle, AWB 41 AWB 50
 Automatic greasing systems of foreign manufacture
 Automatic transmission lubricants
 Battery and alternator test procedure
 Biodegradable hydraulic fluids
 Change of tightening torque for engine lubricating oil filters
 Cleaning of the machine
 Coding ECU (Electronic Control Unit)
 DEF AdBlue AUS32 sampling, method
 Detecting leaks with inspection lamp
 Diesel test standards 1
 Diesel test standards 2
 Diesel test standards
 Discontinued recommendation for usage of anti-corrosion agent in cooling system
 ECU, functional check
 Electrically heated operator seat, service solution
 Fluid levels
 Fork arms, information warranty matters, altered procedures
 Fuel sampling, method
 Improved securement for cab filter primary filter
 Instructions for crack in lifting frame
 Instructions for shielded metal arc welding
 Limitation, TP-linkage
 Lubrication hoses for support bearing
 MS.Internal.Documents
 New control valve
 New propeller shafts
 New TechTool VCADS Pro interface
 New warranty routines for Bosch diesel equipment
 Non - VCE buckets and attachments
 Oil analyses
 Oil sampling, method
 Oils for Volvos wheel loaders equipped with AWB axles (Axle Wet Brakes)
 Paper sintered type brake disc and mechanical wear indicator
 Portable refillable O-ring kits
 Production development list for Volvo BM transmissions
 Protection against unauthorised tampering with injection pumps
 PTO- shafts for HT200- and HT300- series
 Quality of illustrations in technical reports
 Raising and supporting machines (up to and including the E models)
 Rear axle mounting
 Recommendations for Oil Sampling Intervals
 Removing  installing new lifting eye
 Repair instructions for attachments
 Replacement of rubber collar on expansion tank
 Replacing operator seat shock absorber
 Reporting of product misuse & near-miss report
 Reports
 Seals
 Secondary steering Introduction of non-return valve
 Service solution for modifying the boom suspension system
 Software in E-ECU for engines supplied as spare part
 Transporting a wheel loader on another vehicle
 Tyres, various types
 Ventilation servo casing
 Volvo Product incident accident report & Interview Form
 Water separator improvement
Special tool catalog
 General
 Index 
 Hooks
 1. Enviroment and Safety equipment 
 2. Measuring equipment
 3. Tightening and Loosening tools
 4. Lifting equipment
 5. Pullers and Pressing equipment
 6. Drifts
 7. Guide pins and Guide sleeves
 8. Pliers
 9. Fixtures
 10. Tech Tool
 11. Spare parts
Specifications
 Air cleaner
 Air conditioning (AC)
 Alternator with governor
 Axles (L150 up to and incl. ser.no. 1233)
 Battery
 Boom suspension system, boom suspension system for wheel loaders
 Boom suspension system, checking function
 Bulbs
 Cab
 Capacities
 Cooling system
 Drive axles, up to and incl. ser. no. 1233
 Feed pump l180
 Fuse
 Hydraulic diagram, complete
 Hydraulic diagram, steering system, basic machine
 Hydraulic oil pump (in common with servo system)
 Hydraulic system
 Injection pump L150
 Injection pump L180
 Injectors L150
 Injectors L180
 Intercooler
 Parking brake
 Preheating coil
 Releasing the hydraulic oil pressure in the accumulators
 Servo pump(Common with brake system, fitted on steering pump)
 Specifications L150 Fuel pump
 Specifications L150 steering
 Specifications L150
 Specifications L180
 Specifications, boom suspension system
 Starter motor L150
 Steering system
 System voltage
 Tightening torques TRANS
 Transmission
 Turbocharger L150
 Turbocharger L180
 Valve block, boom suspension system
 Volvo BM standard tightening torques
 Weights (approx.)
Time Guide Old generation

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