Volvo BM L180C Wheel Loader Service and Repair Manual

Volvo BM L180C Wheel Loader Service and Repair Manual

Size: 61.72 MB
Format: PDF
Language: English
Machine: Wheel Loader
Document: Service and Repair Manual, Electrical and Hydraulic Diagrams
Machine Model: BM L180C 
Pages: 4559 Pages

The Bookmarks of Volvo BM L180C Wheel Loader Service and Repair Manual:
1 Volvo L180C
2 Volvo L180C
3 Volvo L180C
Description
 AC Description
 AC safety L150 up to and incl. ser. no. 1328
 Adjusting axial clearance, rear axle mounting
 Air conditioning, performance test (R12 and R134a)
 APS (Automatic Power Shift)
 Attachment unlocking locking with Separate attachment locking
 Bleeding fuel system
 Boom kick-out and bucket positioner, adjusting
 Boom kick-out, bucket positioner and floating position
 Changing bushing in axle mounting L150 w.e.fr. se. no. 1234 and L180
 Charging batteries
 Charging of batteries
 Charging, brake in resting position Function
 Checking and adjusting shock valve, lifting cylinder piston end
 Checking and adjusting shock valve, tilting function
 Checking function, engine
 Checking opening pressure, back-up valve
 Cleanliness when working on brake and hydraulic systems
 Control valve functions
 Contronic Display Unit Figure 2
 Contronic Display Unit
 Contronic System
 Cooling unit Description
 Description
 Description1
 Description2
 Description3
 Detent function floating position and floating position
 Detent function lifting boom kick-out (SW18)
 Differential carrier assembly EV85, L150 up to and incl. se. no. 1233 Figure 1
 Differential carrier assembly EV85, L150 up to and incl. se. no. 1233
 Differential carrier assembly, AWB40, (L150 w.e.fr. se. no. 1234 and L180) Figure 1
 Differential carrier assembly, AWB40, (L150 w.e.fr. se. no. 1234 and L180)
 Differential carrier assembly, Changing L150 w.e.fr. se. no. 1234 and L180 (AWB40)
 Downshifting switch, engine braking
 Dual control, gear shifting forward – reverse
 Electric welding
 Electrical distribution box Figure 4
 Electrical distribution box in cab
 Electrical distribution box
 Electrical system
 Electrical system1
 Emergency operation, electrical
 Engine power reduction when changing travelling direction
 Engine, Specifications L150
 Engine, Specifications L180
 Fitting rear axle
 Frame Description
 Frame Tightening torques
 Front rear axle bridge, L150 up to and incl. se. no. 1233
 Front rear axle bridge, L150 w.e.fr. se. no. 1234 and L180
 Functions not included in the central warning
 Gear selector valve Figure 3
 Gear selector valve Transmission
 Gear selector valve
 Gear shifting, signal to the ECU from the selector control
 Hub reduction, Changing seal, One side L150 up to and incl. se. no. 1233
 Hydraulic Description
 Hydraulic diagram, steering system, lever steering
 Hydraulic diagram, steering system, secondary steering
 Hydraulic pump
 Injection system, low-emission engine
 Instruments and controls Figure 1
 Instruments and controls Figure 4
 Instruments and controls Figure 6
 Instruments and controls
 Intercooler
 Lever steering, adjusting steering speed
 Lifting arm, changing bearings at lower bucket or attachment bracket pivoting points
 Lifting cylinder (removed), changing bushings
 Lifting cylinder, changing seals in machine
 Lifting cylinder, changing
 Lifting cylinder
 Lifting frame
 Manual release of parking brake
 Measuring axial and radial clearance, rear axle mounting
 Monitored functions
 Monitoring transmission filter
 Operating with ECU disconnected Figure 4
 Operating with ECU disconnected Figure 6
 Operating with ECU disconnected
 Other electrical functions
 Parking brake Description
 Planetary gear, AH70N, (L150 up to and incl. se. no. 1233) Figure 1
 Planetary gear, AH70N, (L150 up to and incl. se. no. 1233)
 Planetary gear, AWB40 Figure 1
 Planetary gear, AWB40,
 Planetary gear, AWB40
 Product Identification Plates L150
 Product Identification Plates L180
 Reconditioning variable piston pump L180
 Reconditioning variable piston pump, L150
 Refrigerants, R134a
 Removing rear axle
 Repairing hydraulic system
 Safety valve on receiver drier
 Separate attachment locking
 Service brakes Description
 Servo system
 Shift valve
 Shock and anti-cavitation functions
 Shock valves in valve block, checking
 Special instructions when working on the electrical system
 Starting engine Figure 1
 Starting engine
 Starting low-emission engine
 Steering Description
 Steering lever Description
 Steering lever, checking output voltage
 Steering valve
 Stop solenoid, fitting
 Stop solenoid
 Supplementary steering Description
 Tilting cylinder (removed), changing bearings
 Tilting cylinder, changing seals in machine
 Tilting cylinder, changing
 Tilting cylinder
 Towing
 Transmission HT210 HT220 Figure 1
 Transmission HT210 HT220
 Transmission, Checking oil pressure
 Transmission, Fault tracing
 Units (functions) connected to the control unit
 Wiring diagram Brake
 Working pressure and stand-by pressure, checking and adjusting
Diagrams
 Code key for connectors (connected to the circuit board)
 Code key for connectors (others)
 Code key for diodes
 Codes using in wiring diagrams
 Explanations to wiring diagrams (Lead- and component marking) Figure 1
 Explanations to wiring diagrams (Lead- and component marking)
 Hydraulic diagram, L150 basic machine
 Hydraulic diagram, L150-1
 Hydraulic diagram, L150-2
 Hydraulic diagram, L180 basic machine
 Hydraulic diagram, L180-1
 Hydraulic diagram, L180-2
 List of Cicuits
 Wiring diagram, circuit 1,1 — 1,10
 Wiring diagram, circuit 2,1 — 2,10
 Wiring diagram, circuit 3,1 — 3,10
 Wiring diagram, circuit 4,1 — 4,10
 Wiring diagram, circuit 5,1 — 5,10
 Wiring diagram, circuit 6,1 — 6,10
 Wiring diagram, circuit 7,1 — 7,9
 Wiring diagram, circuit 8,1 — 8,10
 Wiring diagram, circuit 9,1 — 9,7
 Wiring diagram, circuit 10,1 — 10,8
 Wiring diagram, circuit 11,1 — 11,7
 Wiring diagram, circuit 12,1 — 12,9
 Wiring diagram, circuit 13,1 — 13,10
 Wiring diagram, circuit 13,1 — 13,10-1
 Wiring diagram, circuit 14,1 — 14,7
 Wiring diagram, circuit 15,1 — 15,5
 Wiring diagram, circuit 16,1 — 16,8
 Wiring diagram, circuit 17,1 — 17,7
 Wiring diagram, circuit 18,1 — 18,7
 Wiring diagram, circuit 19,1 — 19,7
 Wiring diagram, circuit 20,1 — 20,7
 Wiring diagram, circuit 20,1 — 20,10
 Wiring diagram, circuit 21,1 — 21,10
 Wiring diagram, circuit 22,1 — 22,9
Installation Instruction
 Air conditioning
 Care Track
 Comfort drive control
 Cyclon precleaner, turbo II
 Engine heater, 120 V (USA)
 Hip belt
 Installation kit for Air-sprung operator's seat (BE-GE)
 Installation kit for Air-sprung operator's seat (ISRI)
 Kit for fitting the radio
 Oil-bath air cleaner
 Protective grille, headlamp
 Replacing brake discs
 Rotating warning light
 Sun blind
 Windscreen washer
 Working light, front
 Working light, rear
Repair
 Accumulator, boom suspension system
 Accumulator, changing seals
 Accumulator, Checking (Removed)
 Accumulator, checking and adjusting
 Adjusting differential lock
 Bake discs, Checking wear L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
 Bleeding brake system
 Brake discs, Changing L150 up to and incl. ser. no. 1233 (with drive axles AH65 and 70)
 Brake discs, Changing L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
 Brake discs, Checking wear L150 up to and incl. ser. no. 1233 (with drive axles AH65 and 70)
 Brake pedal, Adjusting pedal angle
 Brake piston, Changing seals L150 w.e.fr. ser. no. 1234 (with drive axles AWB40) and L180
 Brake system, Checking and adjusting pressure in circuit
 Brake system, Checking and adjusting, Unloading pressure
 Changing crankshaft front oil seal
 Changing fuel tank
 Changing or repairing hydraulic pumps
 Checking and adjusting idling speed
 Checking and adjusting injection timing
 Checking closing pressure, pressure-reducing valves R1 and R2
 Checking function, Brake system
 Checking stalling speed
 E-tools
 Fitting engine
 Frame joint, changing bearings and pins
 Headlamps, adjusting
 Hydraulic diagram, brake system,
 Hydraulic diagram, brake system,1
 Hydraulic diagram, brake system,2
 Oil pump, (pump 2) checking and adjusting working pressure
 Oil pump, checking and adjusting working pressure
 Oil sump gasket, changing including cleaning oil strainer
 Reconditioning hydraulic oil pump
 Removing engine
 Safety valve tb, checking opening pressure
 Servo pressure, checking and adjusting
 Servo pressure, checking at spool in control valve
 Servo valve, adjusting controls
 Speed, checking with frequency meter
 Time Guide
 Transmission, Removing and fitting
Safety
 A few simple rules for batteries
 A few simple rules of safety
 A few simple rules when servicing
 Charging batteries
 Danger in connection with polymer materials
 Measures to preveent fire
 Refrigerant in air-conditioning units
 Starting with booster batteries
Service Bulletins
 Action for reducing risk of fire
 Action to be taken in case of abnormal lubricating oil consumption
 Air-suspended operator seat, ISRI
 Alternative lubricants for axles with wet brakes
 Amendments in Service Manual Engine, D10B; Drive Axle, AWB 40B
 Automatic greasing systems of foreign manufacture
 Automatic transmission lubricants
 Biodegradable hydraulic fluids
 Brake return spring moved
 Change of tightening torque for engine lubricating oil filters
 Cleaning of the machine
 Coding ECU (Electronic Control Unit)
 DEF AdBlue AUS32 sampling, method
 Detecting leaks with inspection lamp
 Diesel test standards
 Diesel test standards1
 Discontinued recommendation for usage of anti-corrosion agent in cooling system
 ECU, functional check
 Electrically heated operator seat, service solution
 Fluid levels
 Fork arms, information warranty matters, altered procedures
 Fuel sampling, method
 Greasing of hydraulic pump drive shaft
 Improved securement for cab filter primary filter
 Instructions for crack in lifting frame
 Instructions for shielded metal arc welding
 Limitation, TP-linkage
 Lubrication hoses for support bearing
 New alternator
 New control valve
 New propeller shafts
 New starter switch
 New TechTool VCADS Pro interface
 New warranty routines for Bosch diesel equipment
 Non - VCE buckets and attachments
 Oil analyses
 Oil sampling, method
 Oils for Volvos wheel loaders equipped with AWB axles (Axle Wet Brakes)
 Paper sintered type brake disc and mechanical wear indicator
 Portable refillable O-ring kits
 Production development list for Volvo BM transmissions
 Protection against unauthorised tampering with injection pumps
 PTO- shafts for HT200- and HT300- series
 Quality of illustrations in technical reports
 Raising and supporting machines (up to and including the E models)
 Rear axle mounting
 Recommendations for Oil Sampling Intervals
 Recovering reclaiming refrigerant R134a using recovery unit FRS-10 GS
 Repair instructions for attachments
 Replaced leak-off oil pipes, fuel system
 Replacement of rubber collar on expansion tank
 Replacing operator seat shock absorber
 Reporting of product misuse & near-miss report
 Seals
 Secondary steering Introduction of non-return valve
 Service solution for modifying the boom suspension system
 Software in E-ECU for engines supplied as spare part
 Transporting a wheel loader on another vehicle
 Tyres, various types
 Ventilation servo casing
 Volvo Product incident accident report & Interview Form
 Water separator improvement
Special Tools, Misc
 40 RM Compaction Time guide old version
 41 RM Compaction ABG Time Guide Old
 42 RM Paving Systems ABG Time Guide Old
 Labour Time Guide GRD G700B
 Special tool catalog
 Special Tools Recommendations
 Time Guide Currrent generation
 Time Guide Old generation
 Time Guide Previous generation
Specifications
 Air cleaner Specifications
 Air conditioning (AC)
 Alternator with governor Specifications
 Axles (L150 up to and incl. ser.no. 1233) Tightening torques
 Battery Specifications
 Boom suspension system, boom suspension system for wheel loaders
 Boom suspension system, checking function
 Bulbs Specifications
 Cab Tightening torques
 Capacities
 Cold-starting device (optional equipment)
 Cooling system Specifications L150
 Cooling system Specifications L180
 Drive axles Specifications L180
 Drive axles, up to and incl. ser. no. 1233 Specifications L150
 Feed pump Specifications L150
 Feed pump Specifications L180
 Fuse Specifications
 Hydraulic diagram, complete Figure 1
 Hydraulic diagram, complete
 Hydraulic diagram, steering system, basic machine Figure 1
 Hydraulic diagram, steering system, basic machine
 Hydraulic oil pump (in common with servo system) Specifications L150
 Hydraulic oil pump (in common with servo system) Specifications L180
 Hydraulic system Specifications L150
 Hydraulic system Specifications L180
 Injection pump Specifications L150
 Injection pump Specifications L180
 Injectors Specifications L150
 Injectors Specifications L180
 Intercooler Specifications
 Lubrication system Specifications L150
 Lubrication system Specifications L180
 Parking brake Specifications L150
 Parking brake, w.e.fr. ser. no. 1262 electrically operated Specifications L180
 Releasing the hydraulic oil pressure in the accumulators
 Servo pump Specifications L150
 Servo pump Specifications L180
 Specifications L180
 Specifications, boom suspension system
 Starter motor L150 Specifications
 Steering Specifications L150
 Steering Specifications L180
 Steering system Tightening torques
 Tightening torques
 Transmission Specifications L150
 Transmission Specifications L180
 Turbocharger Specifications L150
 Turbocharger Specifications L180
 Valve block, boom suspension system
 Volvo BM standard tightening torques
 Weights (approx.)
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