Volvo EC150 LC Excavator Service Repair Manual

Volvo EC150 LC Excavator Service Repair Manual

Size: 69.20 MB
Format: PDF
Language: English
Machine:Excavator 
Machine Model: EC150 LC
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Pages: 5250 Pages

The Bookmarks of Volvo EC150 LC Excavator Service Repair Manual:
1 Volvo EC150 LC
Description
 Additional counterweight & digging unit
 Air cleaner restriction switch, description
 Air cleaner restriction switch, specifications
 Air heater, description
 Air heater, specifications
 Air horn, description
 Air horn, specifications
 Alarm, description
 Alternator, description
 Alternator, specifications
 Auto manual switch, description
 Auto manual switch, specifications
 Automatic control system, description
 Automatic engine warm-up, description
 Automatic idling, description
 Battery relay, description
 Battery relay, specifications
 Battery, description
 Battery, specifications
 Boom, description
 Boom, specifications
 Bottom roller, assembly
 Bottom roller, description
 Bottom roller, disassembly
 Bottom roller, measurement of wear
 Bottom roller, tools for disassembly and assembly
 Brake, description
 Bucket cylinder, description
 Bucket cylinder, disassembly and assembly
 Bucket cylinder, specifications
 Bucket link, description
 Bucket, description
 Buzzer stop & confirm switch, description
 Center passage, description
 Center passage, disassembly and assembly
 Center passage, inspection and troubleshooting
 Change of value by adjusting regulator
 Charging, description
 Chassis connection
 Check valve, description
 Components location, cab interior
 Components location, engine related sensors
 Condenser, description
 Connector, configuration
 Connectors, location
 Coolant heater, description
 Coolant temperature sensor, description
 Coolant temperature sensor, specifications
 Coolant temperature switch, description
 Coolant temperature switch, specifications
 Cylinder, disassembly and assembly
 DC–DC converter, description
 DC–DC converter, specifications
 Display unit (D-ECU), description
 Electrical system, description
 Electrical system, troubleshooting
 Engine control
 Engine oil heater, description
 Engine oil pressure switch, description
 Engine oil pressure switch, specifications
 Engine speed control switch, description
 Engine speed control switch, description1
 Engine speed control switch, specifications
 Engine speed sensor, description
 Engine speed sensor, specificationsEngine speed sensor, specifications
 Evaporator, description
 Examples, hydraulic system
 Examples, power transmission
 Flow control switch, description
 Fuel cut-off relay, description
 Fuel cut-off relay, specifications
 Fuel cut-off solenoid, description
 Fuel cut-off solenoid, specifications
 Fuel filler pump, description
 Fuel level sensor, description
 Fuel level sensor, specifications
 Fuel lines, description
 Fuel tank, description
 Fuel warmer, description
 Fuse box, description
 Fuse, specifications
 Heating control valve, description
 Hydraulic oil pressure switch, description
 Hydraulic oil pressure switch, specifications
 Hydraulic quickfit (option), description
 Hydraulic quickfit (standard), description
 Idler, assembly
 Idler, description
 Idler, disassembly
 Idler, measurement of wear
 Idler, tools for disassembly and assembly
 Inlet and exhaust system, description
 Instrument panel (I-ECU), description
 Instrument panel (I-ECU), gauge and indicator
 Instrument panel (I-ECU), specifications
 Left switch panel (9R), description
 Lower line
 Lubrication
 Machine status indication
 Main line
 Master switch, description
 Master switch, specifications
 Measuring of bushing outer diameter wear
 Measuring of clearance between links wear
 Measuring of flange
 Measuring of link height wear
 Measuring of shoe grouser height wear
 Measuring of top roller flange width wear
 Measuring of top roller tread outer diameter wear
 Measuring of track link pitch wear
 Measuring of tread and flange wear
 Mode selection & engine speed sensing power control, description
 Mode selection & engine speed sensing power control, specifications
 Power boost, description
 Precaution of connector handling
 Preheating controller, description
 Preheating controller, specifications
 Preheating relay, description
 Preheating relay, specifications
 Preheating system, description
 Pump control curves
 Pump flow control (option), description
 Pump flow control (option), specifications
 Radiator, description
 Radio, description
 Radio, specifications
 Regulator, assembly
 Regulator, description
 Regulator, description1
 Regulator, disassembly
 Regulator, maintenance
 Relay box, description
 Relay box, specifications
 Resistor box, description
 Resistor box, specifications
 Return and pump line
 Right switch panel (4R), description
 Right switch panel (6R), description
 Roller flange width, measurement of wear
 Roller tread diameter, measurement of wear
 Safety limit switch, description
 Safety limit switch, specifications
 Safety start relay, description
 Safety start relay, specifications
 Safety start stop, description
 Selection of track shoes
 Self diagnosing
 Servo hydraulic line
 Slew gearbox, assembly
 Slew gearbox, description
 Slew gearbox, disassembly
 Slew gearbox, lubrication
 Slew gearbox, maintenance standard
 Slew gearbox, troubleshooting
 Slew motor, assembly
 Slew motor, description
 Slew motor, disassembly
 Slew motor, maintenance standards
 Slew motor, precautions for operation
 Slew motor, tools
 Slew motor, troubleshooting
 Slow blow fuse, description
 Slow blow fuse, specifications
 Spring package, assembly
 Spring package, description
 Spring package, disassembly
 Start switch, description
 Start switch, specifications
 Starter motor, description
 Starter motor, specifications
 Starting engine with booster cables
 Starting operation
 Thermo switch, description
 Thermo switch, specifications
 Top roller, assembly
 Top roller, description
 Top roller, disassembly
 Top roller, measurement of wear
 Top roller, tools for disassembly and assembly
 Track chain, description
 Track chain, measurement of wear
 Track gearbox, assembly
 Track gearbox, description
 Track gearbox, disassembly
 Track gearbox, maintenance standard
 Track gearbox, precautions for operation
 Track gearbox, troubleshooting
 Track link, dimension
 Track motor, assembly
 Track motor, description
 Track motor, disassembly
 Track motor, maintenance standard
 Track motor, operating checks
 Track motor, precautions for operation
 Track motor, troubleshooting
 Travel alarm, description
 Travel alarm, specifications
 Travel speed selection, description
 Troubleshooting, diagnosing procedure
 Troubleshooting, electrical system
 Troubleshooting, electronic control system
 Undercarriage, description
 Undercarriage, tightening torque
 Vehicle electronic control unit (V-ECU), description
 Window limit switch, description
 Window limit switch, specifications
 Windscreen wiper, components location
 Windscreen wiper, description
 Wiper controller, description
 Wiper motor, description
 Wiper motor, specifications
Diagrams
 Electrical components
 Explanations to wiring diagrams
 Hydraulic circuits, arm in boom raise
 Hydraulic circuits, arm in conflux
 Hydraulic circuits, arm out
 Hydraulic circuits, boom lower
 Hydraulic circuits, boom raise conflux (internal)
 Hydraulic circuits, neutral
 Hydraulic circuits, ports
 Hydraulic circuits, slew (left)
 Hydraulic circuits, slew priority (slew right arm in)
 Hydraulic circuits, standard
 Hydraulic circuits, straight travel (low auto shift)
 Hydraulic circuits, straight travel arm in (straight travel auto shift, arm in)
 Hydraulic circuits, with option parts
 Hydraulic components, description
 Hydraulic diagram, schematic
 List of circuits
 Positive feed
 Wiring diagram 1, main diagram, positive feed chassis connection
 Wiring diagram 2, positive feed chassis connection, control units
 Wiring diagram 3, function group 2, engine
 Wiring diagram 4, function group 2, engine
 Wiring diagram 5, function group 2, engine
 Wiring diagram 6, function group 2, engine
 Wiring diagram 7, function group 2, engine
 Wiring diagram 8, function group 3, electrical, lighting etc.
 Wiring diagram 9, function group 3, electrical, lighting etc.
 Wiring diagram 10, function group 3, electrical, lighting etc.
 Wiring diagram 11, function group 8, cab
 Wiring diagram 12, function group 8, cab
 Wiring diagram 13, function group 8, cab
 Wiring diagram 14, function group 9, hydraulics
 Wiring diagram 15, function group 9, hydraulics
 Wiring diagram 16, function group 9, hydraulics
 Wiring diagram 17, communication
Installation Instruction
 Hammer hydraulic option, installing new1
 Hammer hydraulic option, installing new2
 Hammer hydraulic option, installing new3
 Hammer hydraulic option, installing new4
 Hammer hydraulic option, installing new5
 Hammer hydraulic option, installing new6
 Hammer hydraulic option, installing new7
 Hammer hydraulic option, installing new8
 Hammer hydraulic option, installing new9
Repair
 Boom, installation
 Boom, removal
 Bottom roller, installation
 Bottom roller, removal
 Bucket cylinder, installation
 Bucket cylinder, removal
 Bucket, installation
 Bucket, removal
 Coasting left and right slew
 Counterweight, installation
 Counterweight, removal
 Creeping of hydraulic cylinder
 Cummins-b3.9 Engine Manual Operation and Maintenance
 Cummins-B3-9 and B5-9 Engines 4 Operation and Maintenance
 Cylinder, description
 Cylinder, troubleshooting
 Digging unit, maintenance
 Dipper arm, installation
 Dipper arm, removal
 Engine mounting
 General, inspection
 General, precautions
 General, tools
 Idler, installation
 Idler, removal
 Link, installation
 Link, removal
 Measuring condition
 Measuring of slew bearing clearance
 Measuring of sprocket tooth profile
 Measuring of sprocket tooth width
 NET 8940-00020 Replace tool for the radiator assembly
 NET 8940-00020 Replace tool for the radiator assembly1
 NET 8940-00170 Replace tool for the hydraulic tank and fuel tank
 NET 8940-00190 Travel motor and slew motor mounting guide pin
 NET 8940-00200 Replace tool for the remote control valve joint
 NET 8940-00210 Inspection tool for the engine speed control switch
 NET 8940-00220 Inspection tool for the power shift valve
 NET 8940-00260 Replace tool for the center passage
 NET 8940-00270 Replace tool for the slew ring gear
 NET 8940-00290 Slew ring gear mounting guide pin
 NET 8940-00400 Replace tool for the hydraulic return check valve
 Periodic maintenance table
 Slew speed
 Sprocket, installation
 Sprocket, measurement of wear
 Sprocket, removal
 Straight traveling performance
 Superstructure, installation
 Superstructure, removal
 Time Guide1
 Time Guide2
 Time Guide3
 Top roller, installation
 Top roller, removal
 Track chain, installation
 Track chain, removal
 Track gearbox, installation
 Track gearbox, removal
 Track running speed
 Track, adjusting track sag
 Travel speed
 Valve clearance adjustment
Service Bulletins
 CareTrack Telematics system
 CareTrack, new software version 2008w6
 Check method on engine oil consumption
 DEF AdBlue AUS32 sampling, method
 ECU, functional check
 Fuel sampling, method
 Hydraulic couplings, description
 Hydraulic hose assembly leakage handling
 Hydraulic system flushing method
 Improvement of Main pump hose assembly
 Machine model
 Modification of CareTrack wire harness
 New product
 New product1
 New TechTool VCADS Pro interface
 Oil sampling, method
 Oil sampling, sampling points
 Operator's seat support change
 Portable refillable O-ring kits
 Recommendations for Oil Sampling Intervals
 Reporting of product misuse & near-miss report
 Reports
 Routines for reporting cracks on Boom and Arm
 Track link repair kit
 Volvo Product incident accident report & Interview Form
Special Tools, Misc
 GRD G700B LabourTimeGuide
 Recommended Special Tools
 RM Compaction ABG Time Guide
 RM Compaction Time guide
 RM Paving Systems ABG Time Guide
 Special tool catalog
 Time Guide Current generation
 Time Guide Old generation
 Time Guide Previous generation
Specifications
 Air conditioning unit, description
 Air conditioning unit, maintenance
 Air conditioning unit, refrigerant check and recharging
 Air conditioning unit, related components
 Air conditioning unit, specifications
 Arm holding valve, description
 Arm holding valve, disassembly
 Arm parallel conflux check valve, disassembly
 Arm parallel conflux valve, disassembly
 Arm regenerating and arm conflux check valve, disassembly
 Arm regenerating valve, description
 Boom back pressure check valve, disassembly
 Boom holding valve, description
 Boom holding valve, description1
 Boom lifting cylinder, description
 Boom lifting cylinder, disassembly and assembly
 Boom lifting cylinder, installation
 Boom lifting cylinder, specifications
 Boom regenerating valve, description
 Cab, installation
 Cab, removal
 Cab, specifications
 Center bypass valve, disassembly
 Compressor, description
 Compressor, specifications (V-5, R134a)
 Control valve, troubleshooting
 Cooling system, specifications
 Current pressure, specifications
 Dipper arm cylinder, description
 Dipper arm cylinder, disassembly and assembly
 Dipper arm cylinder, installation
 Dipper arm cylinder, removal
 Dipper arm cylinder, specifications
 Drying filter, description
 Drying filter, specifications
 Engine characteristic curve
 Engine, description (Cummins B3.9-C)
 Engine, specifications
 Foot relief valve, description
 Foot relief valve, disassembly
 Frame and track unit, specifications
 Fuel system, description
 Fuel system, specifications
 Gearbox, specifications
 General dimensions
 Hydraulic oil, specifications
 Hydraulic pressure, measuring and adjusting
 Hydraulic pressure, specifications
 Hydraulic tank, description
 Hydraulic tank, specifications
 Hydrostatic drive, specifications
 Load check valve – double, disassembly
 Load check valve – single, disassembly
 Location of components
 Logic valve, description
 Logic valve, disassembly
 Lubricating system, description
 Lubricating system, specifications
 Main control valve, description
 Main control valve, port size and tightening torque
 Main control valve, specifications
 Main relief valve, adjustment
 Main relief valve, description
 Main relief valve, disassembly
 Main spool, disassembly
 Measurement conversion tables
 Port relief valve, adjustment
 Port relief valve, description
 Port relief valve, disassembly
 Pressure accumulator, description
 Pressure accumulator, specifications
 Pressure relief valve, troubleshooting
 Proportional solenoid valve, description
 Proportional solenoid valve, measuring and adjustment
 Proportional solenoid valve, specifications
 Pump, assembly
 Pump, description
 Pump, disassembly
 Pump, installation
 Pump, maintenance standard
 Pump, specifications
 Pump, troubleshooting
 Radiator and hydraulic oil cooler, description
 Remote control valve (Joystick), assembly
 Remote control valve (Joystick), description
 Remote control valve (Joystick), disassembly
 Remote control valve (Joystick), maintenance standard
 Remote control valve (Joystick), specifications
 Remote control valve (Joystick), troubleshooting
 Remote control valve (pedal), assembly
 Remote control valve (pedal), description
 Remote control valve (pedal), disassembly
 Remote control valve (pedal), maintenance standard
 Remote control valve (pedal), specifications
 Remote control valve (pedal), troubleshooting
 Servo hydraulic selector valve, description
 Servo hydraulic selector valve, specifications
 Servo pump, adjustment
 Servo pump, description
 Servo pump, specifications
 Slew ring gear seals, installation
 Slew ring gear, removal installation
 Slew ring gear, specifications
 Solenoid valve, description
 Solenoid valve, disassembly and assembly
 Solenoid valve, inspection
 Solenoid valve, specifications
 Specifications, general
 Standard tightening torque
 Stepping motor, description
 Stepping motor, specifications
 Straight travel changeover valve, disassembly
 Troubleshooting
 Viscose mount, description
 Viscose mount, installation
 Viscose mount, removal
 Work lamp and head lamp, description
 Work lamp and head lamp, specifications

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