Volvo EC160C L Excavator Service Repair Manual
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Volvo EC160C L Excavator Service Repair Manual
Size: 446.82 MB
Format: PDF
Language: English
Machine:Excavator
Machine Model: EC160C L
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Pages: 6488 Pages
The Bookmarks of Volvo EC160C L Excavator Service Repair Manual:
1 Volvo EC160C L
Description
0 General
1 Standard Parts, Service
2 Engine with Mounting & Equipment
3 Elect. Warning, Information, Instruments
4 Power Transmission
7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
8 Machinery House, Cab, Exterior Trim Parts
9 Hydraulic, Digging, Handling, Grading Equipment, Misc
Diagrams
Adjustable boom (X2), hydraulic diagram
Adjustable boom (X2), hydraulic diagram Figure 1
Component designations
Component list Alternator, batteries, capacitors, electronic units, voltage outlet
Component list Control lights warning lights
Component list, fuses
Component list, Heating coils
Component list, lights
Component list, Miscellaneous
Component list, motors
Component list, relays
Component list, sensors
Component list, Solenoid valves
Component list, Switches
Control system diagram Figure 1
Control system diagram
Electrical symbols and designations
Explanation of wiring diagrams
Explanations to hydraulic diagram
Grounding points, frame connections
Hydraulic diagram ports, standard
Hydraulic diagram ports, with option components
Hydraulic diagram, arm in Figure 1
Hydraulic diagram, arm in
Hydraulic diagram, arm out Figure 1
Hydraulic diagram, arm out
Hydraulic diagram, boom lower Figure 1
Hydraulic diagram, boom lower
Hydraulic diagram, boom raise Figure 1
Hydraulic diagram, boom raise
Hydraulic diagram, bucket curl Figure 1
Hydraulic diagram, bucket curl
Hydraulic diagram, bucket dump Figure 1
Hydraulic diagram, bucket dump
Hydraulic diagram, control pattern selector valve Figure 1
Hydraulic diagram, control pattern selector valve Figure 2
Hydraulic diagram, control pattern selector valve
Hydraulic diagram, dozer blade Figure 1
Hydraulic diagram, dozer blade
Hydraulic diagram, slew (left) Figure 1
Hydraulic diagram, slew (left)
Hydraulic diagram, standard Figure 1
Hydraulic diagram, standard
Hydraulic diagram, straight travel Figure 1
Hydraulic diagram, straight travel
Hydraulic diagram, travel Figure 1
Hydraulic diagram, travel
Hydraulic diagram, with option components Figure 1
Hydraulic diagram, with option components
Hydraulic diagram, X1 line Figure 1
Hydraulic diagram, X1 line Figure 2
Hydraulic diagram, X1 line Figure 3
Hydraulic diagram, X1 line
Hydraulic quickfit Figure 1
Hydraulic quickfit
Rotator (X3 Line option), hydraulic circuits Figure 1
Rotator (X3 Line option), hydraulic circuits
Wiring diagram SCH01
Wiring diagram SCH02
Wiring diagram SCH03
Wiring diagram SCH04
Wiring diagram SCH07
Wiring diagram SCH08
Wiring diagram SCH10
Wiring diagram SCH11
Wiring diagram SCH12-1
Wiring diagram SCH12-2
Wiring diagram SCH12-3
Wiring diagram SCH12-4
Wiring diagram SCH13
Wiring diagram SCH14
Wiring diagram SCH15-1
Wiring diagram SCH15-2
Wiring diagram SCH16
Wiring diagram SCH17
Wiring diagram SCH18-1
Wiring diagram SCH18-2
Wiring diagram SCH20
Wiring diagram SCH21
Wiring diagram SCH22
Wiring diagram SCH23
Wiring diagram SCH24-1
Wiring diagram SCH24-2
Wiring diagram, electrical distribution box Figure 1
Wiring diagram, electrical distribution box
Wiring diagram
Wiring harnesses
Installation Instruction
1 pump double acting piping for preset, installing new
1 Switch control on X1 (On Off,1-way), installing new
2 pump double acting for preset, installing new
2.3M arm piping with X1
2.6M arm piping with X1
2-switch control on X1 (on off, 2-way), installing new
3.0M arm piping with X1
Adjustable boom piping with X3, installing new
Anti vandal kit, installing new
Anti vandal kit
Block heater, 120V
Block heater, 240V
Boom piping with quickfit, installing new
Boom piping with X1, intalling new
CareTrack, installing new
Diesel coolant heater
Extra pipe for slope rot on X1, installing new
Extra work lamp, cab front only
Extra work lamp
FOG (Falling Object Guard), installing new
FOG cabin mounted
FOPS (Falling Object Protecting Structure), installing new
FOPS
Pre-cleaner oil bath type, installing new
Quick fit piping on base machine
Quick fit, installing new
Quick fit, installing new1
Radio with CD player
Radio, installing new
Rain shield front, installing new
Rear view camera, installing new
Rear view camera
Reversible fan drive modification
Reversible fan drive modification1
Rotating beacon, installing new
Rotation beacon
Rotation beacon1
Safety net, installing new
Work light rear, installing new
X1 roll switch for proportional control, installing new
X1 with 1 pump flow
X1 with 2 pump flow
X1 with add return filter
X3 in basic machine, installing new
X3 on 5,2m mono boom, installing new
X3 on on dipper arm, installing new
Repair
0 General
1 Standard Parts, Service
2 Engine with Mounting & Equipment
3 Elect. Warning, Information, Instruments
4 Power Transmission
7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
8 Machinery House, Cab, Exterior Trim Parts
9 Hydraulic, Digging, Handling, Grading Equipment, Misc
Safety
CE-marking, EMC-directive
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Safety concerns everybody!
Safety rules when servicing
Safety when handling oils and fuel
Safety when handling the machine
Safety when using lifting equipment
Safety when working with air conditioning refrigerant
Safety when working with batteries
Safety when working with hydraulic systems
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
Service Bulletins
Arm conflux hose improvement
Attachment shims for clearance adjustment of pin joint
Auxiliary heater
Battery maintenance guideline for long term stock machines
Biodegradable hydraulic oil
Biodiesel fuel for Volvo CE
Blower motor
Cab door latch
Cab door latch1
Cab update, C-series1
Cab update, C-series2
Cab update, C-series3
Cab update, C-series4
Cable harness connector, engine
Camshaft, hardening process update
CareTrack, new software version 2008w6
CD & MP3 player
Check method on engine oil consumption
Cigar lighter and ashtray change
Coolant pump improvement
Cover fastener
Crankshaft and camshaft gear manufacturing improvements
Cylinder liner, specifications
D4 – D7 Alternator improvement
D6 D7 Exhaust gas leakage into the cooling system
D6E and D7E, high pressure pipe leakage
D6E Camshaft, insufficient hardening
DEF AdBlue AUS32 sampling, method
Diesel fuels - quality and function
Dipstick level gauge improvement for swing gearbox
ECU, functional check
Electric connector
Electric horn improvement
Electric horn
Electrical distribution box
Engine limp home switch wire harness
Engine oil cooler improvement
Engine oil leakage
Engine speed control switch improvement
Engine starting in the manual mode
Expansion tank
Fuel cap improvement
Fuel pump (Tier 3) manufacturing process improvement
Fuel regulator
Fuel sampling, method
Heat-resistant kit for RCV leakage
Hose leakage
Hour counter improvement
Hydraulic hose assembly leakage handling
Hydraulic lock lever
Hydraulic oil
Hydraulic system flushing method
Hydraulic tank air breather
Idler wheel and bushing improvement
I-ECU, clock and rear view camera
Improved bracket for the AC compressor
Improved Volvo quick-fit block
Improvement of grading performance
Improvement of return check valve
Injector yoke bolt
Injector yoke retention bolt loose
Instrument ECU change
Instrument ECU Improvement
Internal modem change
Leakage at engine oil pump gasket
Line rupture valve hose, improvement
Lubrication point change on swing bearing
Machine model
Modification of CareTrack wire harness
New engine oil cooler
New engine oil level sensor
New fan bracket with profile washer
New fastener assortment
New oil change interval for Volvo bio hydraulic oil
New product
New product1
New product2
New slew ring gear seal
New software for anti-theft and cold starting improvement
New software for response mode
New software for W-ECU1
New software release
New software, V-ECU
New software1
New software2
New software3
New TechTool VCADS Pro interface
New turbo charger for D6E D7E
Oil analyses
Oil sampling, method
Oil sampling, sampling points
Operating hour parameter
Pipe leakage
Plastic shims for Boom Arm pin joints
Poor grading with RCV
Poor straight travel operation
Portable refillable O-ring kits
Pressure sensor
Protection cover
Receiver drier improvement
Recoil spring grease valve
Recoil spring package rod
Recommendations for Oil Sampling Intervals
Reporting of product misuse & near-miss report
Reports
Reversible fan, modes and setting
Rotating beacon lamp, tightening torque
Routines for reporting cracks on Boom and Arm
Serial number location on machine components
Sprocket improvement
Swing ring gear seal improvement
Swing ring gear seal
Tool box change
Tool box improvement
Travel gearbox floating seal improvement
Travel motor
Travel motor1
Turbo outlet gasket change
Turbocharger
Volvo Product incident accident report & Interview Form
Warning message coolant level low (MID128 PID111) appears
Washer pump improvement
Washer pump improvement1
Water in the swing bath due to manufacturing defect
Water separator drain valve
Wire harness, improvement
X1 flow control valve
X1 stop valve
Special Tools, Misc
Special tool Manual
Special Tools Recommendations
Time Guide Current generation
Time Guide Old generation
Time Guide Previous generation
Specifications
Adjustable boom and cylinder, specifications
Alternative fuels
Alternator, specifications
Audio remote controller, specifications1
Audio remote controller, specifications2
Auto Manual pump control switch, specifications
Automatic lubrication system, specifications
Battery, specifications
Boom lifting cylinder, specifications
Boom, specifications
Bucket cylinder, specifications
Cab, weight
Circuit breaker, specification
Control lockout lever switch, specifications
Control pattern selector valve, specifications
Coolant pump, thermostat, specifications
Coolant with freezing and corrosion protection
Cooling system, specifications
Counterweight, specifications
Counterweight, tightening torques
Counterweight, tightening torques1
Current pressure, specifications
DC–DC converter, specifications
Diesel coolant heater (5kw), specifications
Dipper arm cylinder, specifications
Dipper arm, specifications
Dozer blade cylinder, specifications
Electric horn, specifications
Electrical system, specifications
Electronic climate control unit ECC, specification
Engine - Pump control, specification
Engine control unit E-ECU, specifications
Engine speed control switch, specifications
Engine, specifications
Engine, weights
Flywheel, weight
Frame and track unit, specifications
Fuel filler pump, specifications
Fuel system, tightening torques
Fuel tank, specifications
Fuse, specifications1
Fuse, specifications2
Hammer return filter, specifications
Hour counter, specifications
Hydraulic oil cooling system, specifications
Hydraulic pressure, specifications
Hydraulic pump, specifications
Hydraulic tank, specifications
Keypad, specification
Line rupture valve (arm), specifications
Line rupture valve (boom), specifications
Logic valve, specifications
Lower wiper motor, specifications
Lubrication system, specifications
MA9109 Quickfit solenoid valve, specifications
Main control valve, specifications
Measurement conversion tables
Preheating, specifications
Pressure accumulator, specifications
Proportional solenoid valve, specifications
Proportional solenoid valve, specifications1
Radio with CD and MP3 player, specifications
Radio with tape or CD player, specifications
Recommended hydraulic oil, specifications
Relay, specifications
Remote control valve (Lever), specifications
Remote control valve (pedal), specifications
Rotating beacon, specifications
Rotator pump, specifications
Rotator valve, specifications
Servo pump, specifications
Slew ring gear, specifications
Solenoid valve, specifications
Solenoid valve, specifications1
Standard tightening torques
Start switch, specifications
Starter motor, specifications
Swing gearbox, specifications
Swing motor, specifications
Tightening torque, specifications1
Tightening torque, specifications2
Track gearbox, specifications
Track motor, specifications
Travel alarm, specifications
Upper wiper motor, specifications
Valve system specifications
Vehicle control unit V-ECU, specifications
Windscreen flusher pump, specifications
Wiper controller, specifications
Wireless control unit W-ECU, specification
Work lights and extra lights, specifications