Volvo EC210C N Excavator Service Repair Manual

Volvo EC210C N Excavator Service Repair Manual

Size: 124.93 MB
Format: PDF
Language: English
Machine: Excavator 
Machine Model: EC210C N
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Pages: 1558 Pages

The Bookmarks of Volvo EC210C N Excavator Service Repair Manual:
EC210C N
Repair
 2 stage port relief valve, adjustment
 Accumulator, replacing
 Adjustable boom valve, disassembly
 Air cleaner primary filter, change
 Air cleaner primary filter, clean
 Air cleaner secondary filter, change
 Air conditioner main filter, change
 Air conditioner main filter, clean
 Air conditioning unit, maintenance
 Air mix door actuator, replacing
 Alternator, replacing incl function checking
 Antenna, replacing
 Arm parallel conflux check valve, disassembly and assembly
 Arm parallel conflux valve, disassembly and assembly
 Arm regenerating valve, disassembly
 Arrival Inspection, according to Inspection Program
 Batteries, replacing
 Battery condition, check
 Battery, charging
 Belts and belt tension, check, replace when needed.
 Boom 2 conflux shut-off valve, disassembly
 Boom and arm holding valve (Boom-1, Arm-1), disassembly
 Boom back pressure check valve, disassembly
 Boom cylinder, rupture valve, replacing
 Boom, installing
 Boom, removing
 Boom, replacing
 Bottom roller, assembly
 Bottom roller, disassembly
 Bottom roller, measurement of wear
 Bottom roller, replacing one
 Bottom roller, replacing seal
 Breather, replacing
 Bucket assembly, installing
 Bucket assembly, removing
 Bucket assembly, replacing
 Bucket cylinder, installing
 Bucket cylinder, removing
 Bucket cylinder, repacking in machine
 Bucket cylinder, replacing
 Bucket flow control valve, disassembly
 Bucket regenerating valve, disassembly
 Cab elevating cylinder, replacing
 Cab filter, replacing
 Cab, installing
 Cab, prefilter, clean
 Cab, prefilter, replace
 Cab, removing
 Cab; door, covers, hinges, joints and locks, lubricate
 Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope
 Carbon dioxide in fuel system, checking
 Center bypass valve, disassembly and assembly
 Center passage hose (center passage – motor), replacing
 Center passage hose (valve – center passage), replacing
 Center passage, assembly
 Center passage, disassembly
 Center passage, inspection and troubleshooting
 Center passage, replacing seal kit
 Center passage, replacing
 Charge air cooler connection (hose, tube), replacing
 Charge air cooler, replacing
 Coasting left and right swing
 Component locations
 Compressor, replacing incl draining and filling
 Condenser, replacing incl draining and filling
 Connecting rod yoke, installing
 Connecting rod yoke, removing
 Connecting rod yoke, replacing
 Control lockout lever switch, replacing
 Control types for X1 and X3 operation
 Coolant anti-freeze resistance, checking 2
 Coolant anti-freeze resistance, checking
 Coolant level, check
 Coolant, change
 Coolant, changing
 Cooler and Heater assembly, replacing
 Counterweight, installing 2
 Counterweight, installing
 Counterweight, removing
 Creeping of hydraulic cylinder
 Cylinder speed
 Delivery Inspection, according to Inspection Program
 Digging unit, maintenance
 Dipper arm connecting rod, installing
 Dipper arm connecting rod, removing
 Dipper arm connecting rod, replacing
 Dipper arm cylinder, installing
 Dipper arm cylinder, removing
 Dipper arm cylinder, repacking in machine
 Dipper arm cylinder, replacing
 Dipper arm cylinder, rupture valve, replacing
 Dipper arm, installing
 Dipper arm, removing
 Dipper arm, replacing
 Door window, replacing
 Earth lead to battery, replacing
 ECC (Electronic Climate Control), replacing
 E-ECU MID 128 non-Programd, replacing 2
 E-ECU MID 128 non-Programd, replacing
 E-ECU MID 128 pre-Programd, replacing 2
 E-ECU MID 128 pre-Programd, replacing
 Engine hood, replacing
 Engine mounting
 Engine oil and filter, changing
 Engine rotation speed sensor (camshaft), replacing
 Engine speed control switch, inspection
 Engine speed control switch, replacing
 Engine wire harness, replacing
 Engine, oil level, check
 Engine, tightening torques
 E-tools, NET 8940-00270 Replace tool for the swing ring gear
 E-tools, NET 8940-00300 Swing ring gear guide pin
 Evaporator, replacing incl draining and filling
 Exhaust pipe flexible tube, replacing
 Expansion tank, replacing
 Expansion valve, replacing incl draining and filling
 Fan belt and or alternator belt, replacing
 Fan belt and or alternator-, compressor belt, replacing all belts
 Fan motor, assembly 2
 Fan motor, assembly
 Fan motor, disassembly
 Fan motor, replacing
 Fan motor, tools
 Fan pump, assembly 2
 Fan pump, assembly
 Fan pump, disassembly
 Feed pump pressure, checking
 Feed pump, replacing
 Fire extinguisher, fault indication
 Flow control valve, disassembly and assembly
 Front idler, replacing one
 Fuel control valve (FCV), replacing
 Fuel filling pump, installing
 Fuel filling pump, removing
 Fuel filter extra (water separator element), check drain
 Fuel filter extra, replacing
 Fuel filter housing, replacing
 Fuel filter, change
 Fuel filter, checking
 Fuel filters, replacing
 Fuel pump, inspecting
 Fuel rail pressure, checking
 Fuel system, bleeding
 Fuel tank air ventilation filter, change
 Fuel tank sediment, drain
 General, precautions
 General, tools
 Heater core, replacing
 Horn, replacing
 Hydraulic oil drain filter, change
 Hydraulic oil level, check
 Hydraulic oil return filter, replacing
 Hydraulic oil servo filter, change
 Hydraulic oil suction strainer, clean
 Hydraulic oil tank breather filter, replacing
 Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
 Hydraulic oil, changing
 Hydraulic pump (removed), changing shaft seal
 Hydraulic pump regulator, replacing
 Hydraulic pump, maintenance standard, Specifications
 Hydraulic quickfit, adjustment
 Idler, assembly
 Idler, disassembly
 Idler, measurement of wear
 I-ECU MID 140 pre-Programd, replacing 2
 I-ECU MID 140 pre-Programd, replacing
 Injector, replacing one
 Instrument panel (left), replacing
 Instrument panel (right), replacing
 Intake actuator, replacing
 Line rupture valve (arm), disassembly
 Line rupture valve (boom), disassembly
 Load check valve – single, disassembly and assembly
 Machine view, waste handler
 Machine view
 Main pressure relief valve, replacing
 Main relief valve, adjustment
 Main relief valve, disassembly and assembly
 Main spool, disassembly and assembly
 Main switch, replacing
 Maintenance of Stored Machines, according to Inspection Program
 Maintenance service, according to display message
 Maintenance service, daily
 Maintenance service, every 50 hours
 Maintenance service, every 100 hours
 Maintenance service, every 250 hours
 Maintenance service, every 500 hours
 Maintenance service, every 1000 hours
 Maintenance service, every 2000 hours
 Maintenance service, every 4000 hours
 Maintenance service, every 6000 hours
 Maintenance service, general
 Maintenance
 Make up valve, disassembly
 MATRIS, reading, export reading
 Measuring condition
 Measuring of swing bearing clearance
 Mode (foot) actuator, replacing
 NET 8940-00200 Replace tool for the remote control valve joint
 NET 8940-00290 Track motor guide pin
 Oil cooler, replacing
 Oil level gauge, replacing
 Oil-bath air cleaner's reservoir (optional equipment), clean, and oil, change
 Oil-bath air cleaner's reservoir (optional equipment), filter insert, clean
 Oil-bath air cleaner's reservoir (optional equipment), oil, check
 Operation numbers for additional work
 Port relief valve pressure, measuring and adjusting
 Port relief valve, disassembly and assembly
 Preheating coil, replacing
 Pre-heating relay, replacing
 Proportional solenoid valve (power shift), replacing
 Proportional solenoid valve, measuring and adjustment
 Pump coupling, installing
 Pump coupling, removing
 Pump gearbox coupling assembly, replacing
 Pump, assembly
 Pump, disassembly
 Pump, installation
 Pump, tools
 Quickfit, installing
 Quickfit, removing
 Radiator hose upper, replacing
 Radiator hoses lower, replacing
 Radiator outside hydraulic oil cooler outside, cleaning
 Radiator, replacing
 Rear window, replacing
 Rear-view mirror, replacing
 Receiver, replacing incl draining and filling
 Remote control valve (Lever), assembly
 Remote control valve (Lever), disassembly
 Remote control valve (Lever), maintenance standard, Specifications
 Remote control valve (pedal), assembly 2
 Remote control valve (pedal), disassembly
 Remote control valve (pedal), maintenance standard, Specifications
 Rotator valve, adjustment
 Seat support, replacing
 Seat, replacing
 Servo hydraulic pressure, adjustment
 Servo pump, parts inspection
 Servo pump, replacing
 Side window, replacing
 Silencer, replacing
 Slew gearbox, lubrication
 Slew motor, troubleshooting
 Solenoid valve, disassembly and assembly
 Solenoid valve, inspection
 Speaker, replacing
 Spring package, assembly
 Spring package, disassembly
 Sprocket, measurement of wear
 Sprocket, replacing one
 Starter motor lead to battery, replacing
 Starter motor, testing
 Starter relay, replacing
 Starter switch (engine start switch), replacing
 Straight traveling performance
 Swing bath grease, check
 Swing gearbox oil level, check
 Swing gearbox removed, replacing shaft
 Swing gearbox removed, seal replacing
 Swing gearbox, assembly 2
 Swing gearbox, assembly
 Swing gearbox, disassembly
 Swing gearbox, maintenance standard
 Swing gearbox, replacing
 Swing motor gearbox, changing oil
 Swing motor relief valve, replacing
 Swing motor removed, seal replacing
 Swing motor, assembly
 Swing motor, disassembly
 Swing motor, maintenance standard
 Swing motor, replacing brake piston seal
 Swing motor, replacing plate (brake)
 Swing motor, replacing
 Swing ring gear bearing, lubricate
 Swing ring gear grease pipe, replacing
 Swing ring gear outer seal, replacing 2
 Swing ring gear outer seal, replacing
 Swing speed
 Swing unit, replacing
 Test-run and check
 The machine, check for external damages, cracks and wear damages
 Thermostat, checking
 Tools & equipment
 Top roller, assembly
 Top roller, disassembly
 Top roller, measurement of wear
 Top roller, replacing one
 Track chain assembly, installing
 Track chain assembly, removing
 Track chain, measurement of wear
 Track chain, wear limit
 Track gearbox (removed), replacing floating seal
 Track gearbox cover, replacing
 Track gearbox oil level, check
 Track gearbox, assembly
 Track gearbox, disassembly
 Track gearbox, maintenance standard
 Track guard, replacing one 2
 Track guard, replacing one
 Track motor gearbox, changing oil
 Track motor relief valve, replacing
 Track motor, assembly
 Track motor, disassembly
 Track motor, replacing
 Track recoil spring (tensioner) assembly, replacing
 Track running speed
 Track shoe bolts, check
 Track shoe, replacing one
 Track tension condition, check
 Track unit, replacing
 Track, adjusting track sag
 Travel Speed
 Turbocharger, inspecting
 Turbocharger, replacing
 Valve clearance, check adjust
 Valves, adjusting
 VCADS Pro, logged errors, read off
 V-ECU MID 187 non-Programd, replacing 2
 V-ECU MID 187 non-Programd, replacing
 V-ECU MID 187 pre-Programd, replacing 2
 V-ECU MID 187 pre-Programd, replacing
 Vent actuator, replacing
 Warranty inspection 100 hours
 Warranty inspection 1000 hours
 Washer fluid level, check
 Water separator filter element, change
 Water separator housing, replacing
 W-ECU, MID142, changing non-Programd ECU
 W-ECU, MID142, changing pre-Programd ECU
 Windscreen flusher pump, replacing
 Windscreen wiper controller, replacing
 Windscreen wiper switch, replacing 2
 Windscreen wiper switch, replacing
 Windscreen, replacing
 Work lighting head lamp assy, replacing 2
 Work lighting head lamp assy, replacing
 X1 return filter (optional equipment), change
Safety
 CE-marking, EMC-directive
 Checklist after a fire or heat exposure
 Decontamination
 Environmental handling for the future
 Environmentally hazardous fluids
 Environmentally safe handling
 Fire prevention measures
 Health hazards with paint, plastics and rubber
 Safety concerns everybody!
 Safety rules when servicing
 Safety when handling oils and fuel
 Safety when handling the machine
 Safety when using lifting equipment
 Safety when working with air conditioning refrigerant
 Safety when working with batteries
 Safety when working with hydraulic systems
 Starting with booster batteries
 Waste handling
 Working in environmentally contaminated areas
Service Bulletins
 Air conditioning compressor improvement 2
 Air conditioning compressor improvement
 Attachment shims for clearance adjustment of pin joint
 Auxiliary heater
 Battery maintenance guideline for long term stock machines
 Biodegradable hydraulic oil
 Biodiesel fuel for Volvo CE
 Blower motor
 Bottom roller improvement
 Bucket cylinder protection improvement
 Cab door latch 2
 Cab door latch
 Cab update, C-series 2
 Cab update, C-series 3
 Cab update, C-series 4
 Cab update, C-series 5
 Cab update, C-series
 Cable harness connector, engine
 CD & MP3 player
 Charged air cooler pipe mounting bracket bolt loosening
 Check method on engine oil consumption
 Cigar lighter and ashtray change
 Coolant pump improvement
 Crankshaft and camshaft gear manufacturing improvements
 Cylinder liner, specifications
 D4 – D7 Alternator improvement
 D6 D7 Exhaust gas leakage into the cooling system
 D6E and D7E, high pressure pipe leakage
 DEF AdBlue AUS32 sampling, method
 Diesel fuels - quality and function
 Dipstick level gauge improvement for swing gearbox
 ECU, functional check
 Electric connector
 Electric horn improvement
 Electric horn
 Electrical distribution box
 Engine limp home switch wire harness
 Engine oil filter hose improvement
 Engine oil leakage
 Engine speed control switch improvement
 Engine starting in the manual mode
 Fuel cap improvement
 Fuel Level
 Fuel pump (Tier 3) manufacturing process improvement
 Fuel sampling, method
 Fuel tank crack
 Heat-resistant kit for RCV leakage
 Hose leakage
 Hour counter improvement
 Hydraulic hose assembly leakage handling
 Hydraulic oil
 Hydraulic system flushing method
 Hydraulic tank air breather
 Idler wheel and bushing improvement
 Idler yoke, improvement
 I-ECU, clock and rear view camera
 Improved Volvo quick-fit block
 Improvement of return check valve
 Injector wire harness for D4E-D6E-D7E
 Injector yoke bolt
 Injector yoke retention bolt loose
 Instrument ECU change
 Instrument ECU Improvement
 Internal modem change
 Leakage at engine oil pump gasket
 Line rupture valve hose, improvement
 Lower frame improvement
 Machine model
 Modification of CareTrack wire harness
 Muffler improvement
 New engine oil cooler
 New engine oil level sensor
 New fastener assortment
 New oil change interval for Volvo bio hydraulic oil
 New product
 New software
 New turbo charger for D6E-D7E
 Oil analyses
 Oil sampling, method
 Oil sampling, sampling points
 Operating hour parameter
 Pipe leakage
 Plastic shims for Boom Arm pin joints
 Poor straight travel operation
 Portable refillable O-ring kits
 Pressure sensor
 Receiver drier improvement
 Recoil spring grease valve
 Recoil spring package rod
 Recommendations for Oil Sampling Intervals
 Reporting of product misuse & near-miss report
 Reports
 Reversible fan, modes and setting
 Rotating beacon lamp, tightening torque
 Routines for reporting cracks on Boom and Arm
 Serial number location on machine components
 Sprocket improvement
 Swing ring gear seal
 Thermostat failure (D4, D5, D6 & D7)
 Tool box change
 Tool box improvement
 Travel gearbox floating seal improvement
 Travel motor 2
 Travel motor
 Turbo outlet gasket change
 Turbocharger
 Volvo Product incident accident report & Interview Form
 Washer check valve
 Washer pump improvement 2
 Washer pump improvement
 Waste handler strobe light
 Water separator drain valve
 Whistle noise during boom down
 X1 stop valve
Specifications
 Adjustable boom and cylinder, specifications
 Air conditioning unit, specifications
 Alternative fuels
 Alternator, specifications
 Audio remote controller, specifications 2
 Audio remote controller, specifications
 Auto Manual pump control switch, specifications
 Automatic lubrication system, specifications
 Battery, specifications
 Boom lifting cylinder, specifications
 Boom, specifications
 Bucket cylinder, specifications
 Cab, weight
 Circuit breaker, specification
 Control lockout lever switch, specifications
 Control pattern selector valve, specifications
 Coolant pump, thermostat, specifications
 Coolant with freezing and corrosion protection
 Cooling system, specifications
 Counterweight, specifications]
 Counterweight, tightening torques 2
 Counterweight, tightening torques
 Current pressure, specifications
 Diesel coolant heater (5kw), specifications
 Dipper arm cylinder, specifications
 Dipper arm, specifications
 Electric horn, specifications
 Electrical system, specifications
 Electronic climate control unit ECC, specification
 Elevating cylinder, specifications
 Emergency engine speed control switch, specifications
 Engine - Pump control, specification
 Engine control unit E-ECU, specifications
 Engine speed control switch, specifications
 Engine, specifications
 Engine, weights
 Flywheel, weight
 Frame and track unit, specifications 2
 Frame and track unit, specifications
 Fuel feed pump, specifications
 Fuel filler pump, specifications
 Fuel pressure, specifications
 Fuel system, tightening torques
 Fuel tank, specifications
 Fuse, specifications 2
 Fuse, specifications
 Hammer return filter, specifications
 Hour counter, specifications
 Hydraulic oil cooling system, specifications
 Hydraulic pump, specifications
 Hydraulic tank, specifications
 Keypad, specification
 Line rupture valve (arm), specifications
 Line rupture valve (boom), specifications
 Logic valve, specifications
 Lower wiper motor, specifications
 Lubrication system, specifications
 MA9109 Quickfit solenoid valve, specifications
 Machine weight, specifications
 Main control valve, specifications
 Measurement conversion tables
 Preheating, specifications
 Pressure accumulator, specifications
 Proportional solenoid valve, specifications 2
 Proportional solenoid valve, specifications
 Radio with CD and MP3 player, specifications
 Radio with tape or CD player, specifications
 Regulator, specifications
 Relay, specifications 2
 Relay, specifications
 Remote control valve (Lever), specifications
 Remote control valve (pedal), specifications
 Rotating beacon, specifications
 Rotator pump, specifications 2
 Rotator pump, specifications
 Servo pump, specifications
 Slew gearbox, specifications
 Slew ring gear, specifications
 Solenoid valve, specifications 2
 Solenoid valve, specifications
 Specifications
 Standard tightening torques
 Start switch, specifications
 Starter motor, specifications
 Swing motor, specifications
 Tightening torque, specifications 2
 Tightening torque, specifications
 Track gearbox, specifications
 Track motor, specifications
 Travel alarm, specifications
 Upper wiper motor, specifications
 Valve system specifications
 Vehicle control unit V-ECU, specifications
 Windscreen flusher pump, specifications
 Wiper controller, specifications
 Wireless control unit W-ECU, specification
 Work lights and extra lights, specifications
Wiring
 Adjustable boom (X2), hydraulic diagram
 Component designations
 Component list  Control lights warning lights
 Component list Alternator, batteries, capacitors, electronic units, voltage outlet
 Component list, fuses
 Component list, Heating coils
 Component list, lights
 Component list, Miscellaneous
 Component list, motors
 Component list, relays
 Component list, sensors
 Component list, Solenoid valves
 Component list, Switches
 Control system diagram
 Electrical symbols and designations
 Explanation of wiring diagrams
 Explanations to hydraulic diagram
 Grounding points, frame connections
 Hydraulic diagram, arm in fig 1
 Hydraulic diagram, arm in
 Hydraulic diagram, arm out fig 1
 Hydraulic diagram, arm out
 Hydraulic diagram, boom lower fig 1
 Hydraulic diagram, boom lower
 Hydraulic diagram, boom raise fig 1
 Hydraulic diagram, boom raise
 Hydraulic diagram, bucket curl
 Hydraulic diagram, bucket dump
 Hydraulic diagram, control pattern selector valve
 Hydraulic diagram, elevating cab 1
 Hydraulic diagram, elevating cab
 Hydraulic diagram, ports
 Hydraulic diagram, slew (left)
 Hydraulic diagram, standard Image 1
 Hydraulic diagram, standard
 Hydraulic diagram, straight travel
 Hydraulic diagram, travel
 Hydraulic diagram, with option components image 1
 Hydraulic diagram, with option components
 Hydraulic diagram, X1 line
 Hydraulic quickfit
 Hydraulics diagram
 Rotator (X3 Line option), hydraulic circuits
 Waste handler, electrical circuit
 Waste handler, electrical circuit-2
 Waste handler, electrical circuit-3
 Wiring diagram SCH01
 Wiring diagram SCH02
 Wiring diagram SCH03 1
 Wiring diagram SCH03
 Wiring diagram SCH04
 Wiring diagram SCH07
 Wiring diagram SCH08
 Wiring diagram SCH08-1
 Wiring diagram SCH10
 Wiring diagram SCH11
 Wiring diagram SCH11-1
 Wiring diagram SCH12
 Wiring diagram SCH12-2
 Wiring diagram SCH12-3
 Wiring diagram SCH13
 Wiring diagram SCH14
 Wiring diagram SCH14-2
 Wiring diagram SCH15
 Wiring diagram SCH15-2
 Wiring diagram SCH16
 Wiring diagram SCH17
 Wiring diagram SCH18
 Wiring diagram SCH18-2
 Wiring diagram SCH20
 Wiring diagram SCH21
 Wiring diagram SCH22
 Wiring diagram SCH23
 Wiring diagram SCH24
 Wiring diagram SCH27
 Wiring diagram, electrical distribution box
 Wiring diagram
 Wiring harnesses
[Other Product]