Volvo EC240B FX Excavator Service Repair Manual

Volvo EC240B FX Excavator Service Repair Manual

Size: 425.19 MB
Format: PDF
Language: English
Machine: Excavator 
Machine Model: EC240B FX
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Pages: 6822 Pages

The Bookmarks of Volvo EC240B FX Excavator Service Repair Manual:
Description
 0 General
 1 Standard Parts, Service
 2 Engine with Mounting & Equipment
 3 Elect. Warning, Information, Instruments
 4 Power Transmission
 7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
 8 Machinery House, Cab, Exterior Trim Parts
 9 Hydraulic, Digging, Handling, Grading Equipment, Misc
Diagrams
 Component designations
 Component list Alternator, batteries, capacitors, electronic units, voltage outlet
 Component list Control lights warning lights1
 Component list Control lights warning lights2
 Component list, fuses1
 Component list, fuses2
 Component list, Heating coils
 Component list, lights
 Component list, Miscellaneous1
 Component list, Miscellaneous2
 Component list, motors
 Component list, relays
 Component list, sensors
 Component list, Solenoid valves1
 Component list, Solenoid valves2
 Component list, Switches1
 Component list, Switches2
 Components list
 Control pattern selector valve, ports
 Electrical circuit, air conditioner (10kw) heater
 Electrical circuit, air conditioner heater
 Electrical symbols and designations
 Explanations to hydraulic diagram
 Ground connections
 Ground connections1
 Grounding points, frame connections
 Hammer and shears (X1 Line option), hydraulic circuits (Machine serial no. ~ 12262)
 Hammer and shears (X1 Line option), hydraulic circuits (Machine serial no. 12263 ~ )
 Hydraulic diagram, arm in boom raise
 Hydraulic diagram, arm in boom raise Fig1
 Hydraulic diagram, arm in conflux
 Hydraulic diagram, arm in conflux Fig1
 Hydraulic diagram, arm out
 Hydraulic diagram, arm out Fig1
 Hydraulic diagram, boom lower
 Hydraulic diagram, boom lower Fig1
 Hydraulic diagram, boom raise conflux (internal)
 Hydraulic diagram, boom raise conflux (internal) Fig1
 Hydraulic diagram, bucket
 Hydraulic diagram, bucket Fig1
 Hydraulic diagram, neutral
 Hydraulic diagram, ports
 Hydraulic diagram, slew (left)
 Hydraulic diagram, slew (left) Fig1
 Hydraulic diagram, slew priority (slew right arm in)
 Hydraulic diagram, slew priority (slew right arm in) Fig1
 Hydraulic diagram, standard1
 Hydraulic diagram, standard1 Fig1
 Hydraulic diagram, standard2
 Hydraulic diagram, standard2 Fig1
 Hydraulic diagram, standard3
 Hydraulic diagram, standard3 Fig1
 Hydraulic diagram, straight travel (low auto shift)
 Hydraulic diagram, straight travel (low auto shift) Fig1
 Hydraulic diagram, straight travel arm (straight travel auto shift, arm in)
 Hydraulic diagram, straight travel arm (straight travel auto shift, arm in) Fig1
 Hydraulic diagram, with option components1
 Hydraulic diagram, with option components1 Fig1
 Hydraulic diagram, with option components2
 Hydraulic diagram, with option components2 Fig1
 Hydraulic diagram, with option components3
 Hydraulic diagram, with option components3 Fig1
 Hydraulic diagram, with option components4
 Hydraulic diagram, with option components4 Fig1
 Positive feed
 Rotator (option X3), hydraulic circuits (Machine serial no. ~ 12262)
 Rotator (option X3), hydraulic circuits (Machine serial no. 12263 ~ )
 Wire harness layout
 Wire harness layout Fig1
 Wiring diagram SCH01
 Wiring diagram SCH01_T3-1
 Wiring diagram SCH01_T3-2
 Wiring diagram SCH01-1 (I-ECU equipped)1
 Wiring diagram SCH01-1 (I-ECU equipped)2
 Wiring diagram SCH01-1
 Wiring diagram SCH01-2
 Wiring diagram SCH01-3
 Wiring diagram SCH01-4
 Wiring diagram SCH02
 Wiring diagram SCH02_T3
 Wiring diagram SCH02-1 (I-ECU equipped)1
 Wiring diagram SCH02-1 (I-ECU equipped)2
 Wiring diagram SCH02-1
 Wiring diagram SCH02-2
 Wiring diagram SCH02-3
 Wiring diagram SCH03
 Wiring diagram SCH03_T3
 Wiring diagram SCH03-1 (I-ECU equipped)
 Wiring diagram SCH03-1
 Wiring diagram SCH03-1_T3
 Wiring diagram SCH03-2
 Wiring diagram SCH03-3
 Wiring diagram SCH03-4
 Wiring diagram SCH04
 Wiring diagram SCH04_T3
 Wiring diagram SCH04-1 (I-ECU equipped)1
 Wiring diagram SCH04-1 (I-ECU equipped)2
 Wiring diagram SCH04-1
 Wiring diagram SCH04-2
 Wiring diagram SCH05
 Wiring diagram SCH05_T3
 Wiring diagram SCH05-1 (I-ECU equipped)
 Wiring diagram SCH06
 Wiring diagram SCH06_T3
 Wiring diagram SCH06-1 (I-ECU equipped)
 Wiring diagram SCH07
 Wiring diagram SCH07_T3
 Wiring diagram SCH07-1
 Wiring diagram SCH07-2
 Wiring diagram SCH07-3
 Wiring diagram SCH08
 Wiring diagram SCH08_T3
 Wiring diagram SCH08-1 (I-ECU equipped)
 Wiring diagram SCH08-1
 Wiring diagram SCH08-2
 Wiring diagram SCH08-3
 Wiring diagram SCH08-4
 Wiring diagram SCH09
 Wiring diagram SCH09_T3
 Wiring diagram SCH09-1 (I-ECU equipped)1
 Wiring diagram SCH09-1 (I-ECU equipped)2
 Wiring diagram SCH10
 Wiring diagram SCH10_T3
 Wiring diagram SCH10-1 (I-ECU equipped)1
 Wiring diagram SCH10-1 (I-ECU equipped)2
 Wiring diagram SCH10-1
 Wiring diagram SCH10-2
 Wiring diagram SCH11
 Wiring diagram SCH11_T3
 Wiring diagram SCH11-1 (I-ECU equipped)
 Wiring diagram SCH11-1
 Wiring diagram SCH11-2
 Wiring diagram SCH11-3
 Wiring diagram SCH12
 Wiring diagram SCH12_T3
 Wiring diagram SCH12-1 (I-ECU equipped)1
 Wiring diagram SCH12-1 (I-ECU equipped)2
 Wiring diagram SCH12-1 (I-ECU equipped)3
 Wiring diagram SCH12-1
 Wiring diagram SCH12-2
 Wiring diagram SCH12-3
 Wiring diagram SCH13
 Wiring diagram SCH13_T3
 Wiring diagram SCH13-1 (I-ECU equipped)1
 Wiring diagram SCH13-1 (I-ECU equipped)2
 Wiring diagram SCH13-1
 Wiring diagram SCH13-2
 Wiring diagram SCH14
 Wiring diagram SCH14_T3
 Wiring diagram SCH14-1 (I-ECU equipped)1
 Wiring diagram SCH14-1 (I-ECU equipped)2
 Wiring diagram SCH14-1
 Wiring diagram SCH15
 Wiring diagram SCH15_T3
 Wiring diagram SCH15-1 (I-ECU equipped)
 Wiring diagram SCH15-1
 Wiring diagram SCH16
 Wiring diagram SCH16_T3
 Wiring diagram SCH16-1 (I-ECU equipped)
 Wiring diagram SCH16-1
 Wiring diagram SCH16-2
 Wiring diagram SCH17
 Wiring diagram SCH17_T3
 Wiring diagram SCH17-1
 Wiring diagram SCH18
 Wiring diagram SCH18_T3
 Wiring diagram SCH18-1
 Wiring diagram SCH19
 Wiring diagram SCH20
 Wiring diagram SCH20-1 (I-ECU equipped)
 Wiring diagram SCH20-1
 Wiring diagram SCH21
 Wiring diagram SCH21-1 (I-ECU equipped)
 Wiring diagram SCH22
 Wiring diagram SCH23
 Wiring diagram SCH23-1 (I-ECU equipped)
 Wiring diagram SCH24-1
 Wiring diagram SCH24-2
 Wiring diagram, Components list and index (I-ECU application)
 Wiring diagram, Components list and index
 Wiring diagram
 Wiring diagram1
 Wiring diagrams
Installation Instruction
 1 pump double acting piping, installing new
 1 Switch control on X1 (On Off,1-way), installing new
 2 pump double acting piping, installing new
 2.5M arm pip W GR manuovre
 2.5M arm piping with Q-Fit
 2.5M arm piping with X1
 2.5M arm piping with X3
 2.97M arm pip W-GR manuovre
 2.97m arm piping with Q-fit
 2.97M arm piping with X1
 2.97m arm piping with X3
 2-switch control on X1 (on off, 2-way), installing new
 2-switch control on X1(on off, 2-way)
 2-switch control on X1(on off,2-way)
 3.6M arm pip W-GR monuovre
 3.6M arm piping with X1
 6.0M bm pip with H Rupt prot
 6.0M bm pip WO H-Rupt prot
 6.0M bm pip WO H-Rupt prot1
 6.0m boom piping with Q-fit
 6.0m boom piping with Q-fit1
 6.0M boom piping with X1
 6.0m boom piping with X3
 6.0m boom piping with X3-1
 10 KW diesel coolant heater
 Anti vandal kit
 Anti-vandal kit
 Block heater, 120V
 Block heater, 240V
 Boom float position1
 Boom float position2
 CareTrack, installing new
 CareTrack
 Diesel coolant heater 10 KW, installing new
 Diesel coolant heater
 Extra pip for Slope Rot on X1
 Extra work lamp
 Extra work lamp1
 Fabirc seat with heating & suspension
 FOG (Falling Object Guard), installing new
 FOG
 FOPS (Falling Object Protecting Structure), installing new
 FOPS1
 FOPS2
 Front rain shield1
 Front rain shield2
 Fuel filler pump - 35Lpm
 Fuel filler pump - 50Lpm + auto stop
 Lower wiper
 Net kit - front safety window
 Net kit - front safety window1
 Oil bath air cleaner
 Oil bath air cleaner1
 Oil leak line on 6.0M boom
 Oil leak line on base machine
 Pedal control on X1 (proportional, 2-way)
 Pedal control on X1(proportional, 2-way)
 Pilot control change
 Pre-cleaner oil bath type, installing new
 Q-Fit piping on base machine
 Quick Fit S1
 Quick fit S2
 Radio, installing new
 Radio, installing new1
 Return filter for hammer shear, installing new
 Rotating beacon, installing new
 Rotation beacon
 Rotation beacon1
 Safety net, installing new
 Straight travel pedal
 Sun shield front, roof, rear
 Sunlight protection-roof
 Travel alarm, installing new1
 Travel alarm, installing new2
 Travel alarm1
 Travel alarm2
 Tropical cooling-from global std to trp
 With H Rupt prot+O-L warning
 Work light rear, installing new
 X1 modification from 1 pump to 2 pump
 X1 with 1 pump flow
 X1 with 1pump flow1
 X1 with 2pump flow
 X1 with add return filter
 X1 with add return filter1
 X3 piping on base machine for proportion
 X3 piping on base machine1
 X3 piping on base machine2
Repair
 0 General
 1 Standard Parts, Service
 2 Engine with Mounting & Equipment
 3 Elect. Warning, Information, Instruments
 4 Power Transmission
 7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
 8 Machinery House, Cab, Exterior Trim Parts
 9 Hydraulic, Digging, Handling, Grading Equipment, Misc
Safety
 Cautions during operation
 General precautions
 Move and operate machine safely
 Preparations for work
 Safety regulations, forestry
Service Bulletins
 0 General
 1 Standard Parts, Service
 2 Engine with Mounting & Equipment
 3 Elect. Warning, Information, Instruments
 4 Power Transmission
 7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
 8 Machinery House, Cab, Exterior Trim Parts
 9 Hydraulic, Digging, Handling, Grading Equipment, Misc
Special Tools, Misc
 EXC Insp Report VOE21C1000766 2013-09
 EXC Inspection Instruction 21B1002519 2013-09
 GB20046261A_H
 Inspection Program, Arrival Inspection EXC PUB20039956
 Inspection Program, Delivery Inspection EXC PUB20039957
 Inspection Program, Delivery Instructions EXC PUB20039958
 Inspection Program, Maintenance of Stored Machines EXC PUB20039959
 Special tool Manual
 Special Tools Recommendations
 Time Guide Current generation
 Time Guide Old generation
 Time Guide Previous generation
Specifications
 2-pump flow selector valve
 Additional fuel tank, specifications
 Air conditioning unit, specifications
 Alternative fuels
 Alternator, specifications (new)
 Alternator, specifications
 Auto manual select switch, specifications
 Battery disconnect switch, specifications
 Battery relay, specifications
 Battery, specifications
 Boom lifting cylinder, specifications
 Boom, specifications1
 Boom, specifications2
 Bucket cylinder, specifications
 Cab, specifications
 Control lockout lever switch, specifications
 Cooling system, specifications1
 Cooling system, specifications2
 Current pressure, specifications
 Diesel coolant heater (5kw), specifications
 Diesel coolant heater (5kw), specifications1
 Diesel coolant heater (10kw), specifications
 Dipper arm cylinder, specifications
 Dipper arm, specifications1
 Dipper arm, specifications2
 Driver's seat, specifications
 Electric horn, specifications
 Electrical system, specifications
 Emergency engine speed control switch, specifications
 Engine - Pump control, specification1
 Engine - Pump control, specification2
 Engine control unit E-ECU, specifications1
 Engine control unit E-ECU, specifications2
 Engine oil pressure sensor, specifications
 Engine, specifications1
 Engine, specifications2
 Engine, weights
 Frame and track unit, specifications
 Fuel Coolant temperature sensor, specifications
 Fuel feed pump, specifications1
 Fuel feed pump, specifications2
 Fuel filler pump, specifications
 Fuel level sensor, specifications
 Fuel pressure, specifications2
 Fuel system, specifications1
 Fuel system, tightening torques
 Fuel tank, specifications
 Fuse, specifications1
 Fuse, specifications2
 GPS control unit GPS-ECU, specifications
 Gull wing cylinder, specifications
 Gull wing power pack, specifications
 Hammer return filter, specifications
 Hydraulic oil cooling system, specifications
 Hydraulic pressure, specifications
 Hydraulic pump, specifications
 Hydraulic tank, specifications
 Instrument control unit I-ECU, specifications
 Keypad, specification
 Line rupture valve (arm), specifications
 Line rupture valve (boom), specifications
 Lower wiper motor, specifications
 Lubrication system, specifications
 Main control valve, specifications1
 Main control valve, specifications2
 Measurement conversion tables
 Preheating, specifications
 Pressure accumulator, specifications
 Proportional solenoid valve, specifications
 Radio with CD and MP3 player, specifications
 Radio with tape player, specifications (new type)
 Recommended hydraulic oil, specifications
 Regulator, specifications
 Relay box, specifications1
 Relay box, specifications2
 Relay box, specifications3
 Remote control valve (Lever), specifications
 Remote control valve (pedal), specifications
 Resistance box, specifications
 Rotator pump, specifications
 Safety start relay, specifications
 Servo hydraulic selector valve, specifications
 Servo pump, specifications
 Slew gearbox, specifications
 Slow blow fuse, specifications
 Solenoid valve for rotator1
 Solenoid valve for rotator2
 Solenoid valve, specifications
 Standard tightening torques
 Start switch, specifications
 Starter motor, specifications
 Swing motor, specifications
 Swing ring gear, specifications
 Tightening torque, specifications1
 Tightening torque, specifications2
 Tightening torque, specifications3
 Track gearbox, specifications
 Track motor, specifications
 Travel alarm, specifications
 Upper wiper motor, specifications
 Valve system specifications
 Vehicle control unit V-ECU, specifications (I-ECU equipped)
 Vehicle control unit V-ECU, specifications
 Work lights and extra lights, specifications
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