Volvo EC35 Excavator Service Repair Manual

Volvo EC35 Excavator Service Repair Manual

Size: 59.84 MB
Format: PDF
Language: English
Machine:Excavator 
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Machine Model: EC35 
Pages: 4842 Pages

The Bookmarks of Volvo EC35 Excavator Service Repair Manual:
1 Volvo EC35
Description
 Adjusting the track sagging Figure 2
 Adjusting the track sagging Figure 3
 Adjusting the track sagging Figure 3-
 Adjusting the track sagging Figure 5
 Adjusting the track sagging Figure 6
 Adjusting the track sagging
 Adjustment of fuel injection pump
 Applying the brake Figure 1
 Applying the brake
 Auxiliary block with stand-by valve
 Auxiliary pressure block
 Battery, description Figure 1
 Battery, description
 Boom cabin weather roof Figure 1
 Boom cabin weather roof Figure 2
 Boom cabin weather roof
 Brake valve (counter balance valve) Figure 1
 Brake valve (counter balance valve) Figure 2
 Brake valve (counter balance valve)
 Brake, description
 Cabin door, description Figure 1
 Cabin door, description Figure 2
 Cabin door, description
 Change engine oil, replace filter Figure 1
 Change engine oil, replace filter
 Changing the hydraulic oil Figure 1
 Changing the hydraulic oil Figure 2
 Changing the hydraulic oil Figure 3
 Changing the hydraulic oil filter Figure 1
 Changing the hydraulic oil filter Figure 2
 Changing the hydraulic oil filter Figure 3
 Changing the hydraulic oil filter
 Changing the hydraulic oil
 Cleanliness, braking and hydraulic system
 Colour codes
 Control valve
 Cooling system, description, from serial nr. EC 35 #283.18963, EC #45 284 17 799
 Cooling System
 Description engine Figure 1
 Description engine
 Description fuel system Figure 1
 Description fuel system
 Design centre passage, lines Figure 1
 Design centre passage, lines
 Design of axial piston motor Figure 1
 Design of axial piston motor
 Design of travel motor
 Designations of electrical components from serial nr. EC 35 #283 18 963; EC 45 #284 17 799
 Diagnostics
 Electric system, trouble shooting
 Electric welding
 Electrical components (hydraulic system side) Figure 1
 Electrical components (hydraulic system side)
 Electrical components (hydraulic system side)1 Figure 1
 Electrical components (hydraulic system side)1
 Electrical components (machine side) Figure 1
 Electrical components (machine side) Figure 2
 Electrical components (machine side) Figure 3
 Electrical components (machine side) Figure 4
 Electrical components (machine side) Figure 5
 Electrical components (machine side) Figure 6
 Electrical components (machine side)
 Electrical system, description
 Electronic multi-function switch PUMA (ECU1) Figure 1
 Electronic multi-function switch PUMA (ECU1)
 Engine air filter unit Figure 1
 Engine air filter unit
 Engine performance diagram (measuring values for one hour with fan) Figure 1
 Engine performance diagram (measuring values for one hour with fan)
 Engine trouble shooting
 Engine, description
 Engine, tightening torques
 error codes
 Fuel injection nozzle from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
 Fuel injection pump, description
 Function centre passage, lines
 Fuses for cabin equipment
 Fuses for machine equipment
 General description frame Figure 1
 General description frame
 General notes to be observe when working on power transmission assemblies
 General notes to be observe when working on power transmission assemblies1
 General pressure limiting valve
 Generator Figure 1
 Generator Figure 3
 Generator
 High speed solenoid valve Figure 1
 High speed solenoid valve Figure 2
 High speed solenoid valve
 Hose rupture valve on boom cylinder
 Hose rupture valve on dipper
 Hydraulic components, cleanliness during handling
 Hydraulic components, storing and transporting
 Hydraulic motor – slewing of superstructure Figure 1
 Hydraulic motor – slewing of superstructure
 Hydraulic oil, description
 Hydraulic oil, storage and handling
 Hydraulic safety solenoid valve
 Hydraulic system, capacities
 Hydraulic system, description Figure 1
 Hydraulic system, description
 Hydraulic system, replacement of hydraulic filter element1 Figure 1
 Hydraulic system, replacement of hydraulic filter element1 Figure 3
 Hydraulic system, replacement of hydraulic filter element1
 Identification of lines
 Identification of plug connectors lines1
 Identification of plug connectors lines2
 Inside of machine cabin light cabin illumination weather roof; fan cabin heater - variant 1 Figure 1
 Inside of machine cabin light cabin illumination weather roof; fan cabin heater - variant 1
 Inside of machine cabin light cabin illumination weather roof; fan cabin heater - variant 2 Figure 1
 Inside of machine cabin light cabin illumination weather roof; fan cabin heater - variant 2
 Inside of machine cabin light cabin illumination weather roof; fan cabin heater - variant 2-1 Figure 1
 Inside of machine cabin light cabin illumination weather roof; fan cabin heater - variant 2-1
 Jump starting
 Key-operated engine shut down system with EDD-solenoid Figure 1
 Key-operated engine shut down system with EDD-solenoid
 Load capacity tables EC 35 Figure 1
 Load capacity tables EC 35
 Load capacity tables EC 45 Figure 1
 Load capacity tables EC 45
 Lubricating system, description Figure 1
 Lubricating system, description
 Lubricating system, description1
 Maintenance instructions
 Maintenance standards
 Marking of plug connectors
 Minus connection
 Operating control elements on driver’s platform Figure 1
 Operating control elements on driver’s platform Figure 2
 Operating control elements on driver’s platform
 Plus connection
 Position of components Figure 1
 Position of components
 Precautions when handling plug connectors Figure 1
 Precautions when handling plug connectors
 Precautions
 Pressure regulator (hydraulic control elements)
 Pressure relief valves
 Recharging of batteries
 Recommended lubricants
 Relay group plug connector cabin plug connector cabin heater fan
 Relay
 Releasing the slewing brake
 Repairing hydraulic system
 Service and maintenance
 Solenoid valve, attachment carrier Figure 1
 Solenoid valve, attachment carrier Figure 2
 Solenoid valve, attachment carrier
 Special tools
 Sprocket, wear measurement
 Starter relay Figure 1
 Starter relay Figure 3
 Starter relay
 Starter, preheating relay, ignition switch Figure 1
 Starter, preheating relay, ignition switch Figure 2
 Starter, preheating relay, ignition switch Figure 4
 Starter, preheating relay, ignition switch Figure 6
 Starter, preheating relay, ignition switch
 Starting process
 Steering system, description
 Technical data
 Testing method
 Tests before disassembly
 Tightening torque
 Travel gear Figure 1
 Travel gear, oil change Figure 1
 Travel gear, oil change
 Travel gear
 Troubleshooting chart
 Valve block for slewing gear
 Volvo standard tightening torques
 Warning system
 Way valve, control valve Figure 1
 Way valve, control valve
 Windscreen
 Working headlights and main headlights, description Figure 1
 Working headlights and main headlights, description
 Working principle of the travel system Figure 1
 Working principle of the travel system
Diagrams
 Balancing valve (offset cylinder) Figure 1
 Balancing valve (offset cylinder) Test and adjustment procedure
 Balancing valve (offset cylinder)
 Complete wiring diagram (part 1) from serial nr. EC 35 #283 18 963; EC 45 # 284 17 799 Figure 1
 Complete wiring diagram (part 1) from serial nr. EC 35 #283 18 963; EC 45 # 284 17 799
 Complete wiring diagram (part 2) Figure 1
 Complete wiring diagram (part 2) Figure 2
 Complete wiring diagram (part 2) Figure 3
 Complete wiring diagram (part 2) Figure 5
 Complete wiring diagram (part 2) Figure 7
 Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799 Figure 1
 Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799 Figure 2
 Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799 Figure 3
 Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799 Figure 5
 Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799 Figure 7
 Complete wiring diagram (part 2) from serial nr. EC 35 #283 18 963; EC 45 #284 17 799
 Complete wiring diagram (part 2)
 Hose rupture valve on boom cylinder Figure 1
 Hose rupture valve on boom cylinder
 Hydraulic circuit for bucket Figure 1
 Hydraulic circuit for bucket
 Hydraulic circuit, boom Figure 1
 Hydraulic circuit, boom
 Hydraulic circuit, dipper arm Figure 1
 Hydraulic circuit, dipper arm
 Hydraulic circuit, dozer blade Figure 1
 Hydraulic circuit, dozer blade
 Hydraulic circuit, slewing gear offset Figure 1
 Hydraulic circuit, slewing gear offset
 Hydraulic circuit, travel system Figure 1
 Hydraulic circuit, travel system
 Hydraulic diagram EC 35, complete Figure 1
 Hydraulic diagram EC 35, complete
 Hydraulic diagram EC 45, complete
 Hydraulic diagram, complete from serial nr. EC 35 # 283 18 963 Figure 1
 Hydraulic diagram, complete from serial nr. EC 35 # 283 18 963
 Hydraulic diagram, complete from serial nr. EC 45 #284 17 799 Figure 1
 Hydraulic diagram, complete from serial nr. EC 45 #284 17 799
 Hydraulic system, auxiliary pressure block Figure 1
 Hydraulic system, auxiliary pressure block from serial nr. EC 35 #283 18 963; EC 45 #284 17 799
 Hydraulic system, auxiliary pressure block
 Hydraulic system, function diagram Figure 1
 Hydraulic system, function diagram from serial nr. EC 35 #283 18 963; EC 45 # 284 17 799
 Hydraulic system, function diagram
 Line connections in the wiring loom Figure 1
 Line connections in the wiring loom
 Return flow, hydraulic circuit for accessories Figure 1
 Return flow, hydraulic circuit for accessories from serial nr. EC 35 # 283 18 963; EC 45 # 284 17 799
 Return flow, hydraulic circuit for accessories
 Schematic cooling system Figure 1
 Schematic cooling system
 Schematic exhaust Figure 1
 Schematic exhaust
 Servo hydraulics Figure 1
 Servo hydraulics from serial nr. EC 35 # 283 18 963; EC 45 # 284 17 799
 Servo hydraulics
 Solenoid valve for hydraulic working unit Figure 1
 Solenoid valve for hydraulic working unit
 Specifications Figure 1
 Specifications
 Wiring cabin - console left Figure 1
 Wiring cabin - console left
 Wiring cabin - console right Figure 1
 Wiring cabin - console right
 Wiring diagram - legend
 Wiring engine - part 1 Figure 1
 Wiring engine - part 1
 Wiring engine - part 2 Figure 1
 Wiring engine - part 2
 Wiring engine - part 3 Figure 1
 Wiring engine - part 3
Installation Instruction
 CareTrack
 CareTrack1
 Hydraulic quick coupling with single acting circuit on 1, 4 m arm
 Hydraulic quick coupling with single acting circuit on 1, 7 m arm
 Hydraulic quick coupling with single circuit on 1, 4 m arm and tool holder
 Hydraulic quick coupling with single circuit on 1, 4 m arm
 Hydraulic quick coupling with single circuit on 1, 7 m arm and tool holder
 Hydraulic quick coupling with single
 Safety valve on boom and arm cylinder
 Safety valve on boom cylinder
Repair
 Adjusting the track sagging Figure 6
 Applying the brake Figure 1
 Assemble the generator
 Assembling pistons and guide sleeves
 Assembling the brake discs
 Assembling the cabin Figure 1
 Assembling the cabin Figure 3
 Assembling the cabin
 Assembling the crawler track Figure 2
 Assembling the crawler track Figure 3
 Assembling the crawler track
 Assembling the cylinder block
 Assembling the fuel injection line
 Assembling the guide sprocket
 Assembling the hydraulic motor Figure 1
 Assembling the hydraulic motor Figure 5
 Assembling the hydraulic motor Figure 6
 Assembling the hydraulic motor Figure 7
 Assembling the hydraulic motor Figure 8
 Assembling the hydraulic motor Figure 9
 Assembling the hydraulic motor Figure 10
 Assembling the hydraulic motor Figure 11
 Assembling the hydraulic motor Figure 12
 Assembling the hydraulic motor Figure 13
 Assembling the hydraulic motor Figure 15
 Assembling the hydraulic motor Figure 16
 Assembling the hydraulic motor Figure 17
 Assembling the hydraulic motor Figure 21
 Assembling the hydraulic motor Figure 22
 Assembling the hydraulic motor Figure 24
 Assembling the hydraulic motor Figure 25
 Assembling the hydraulic motor Figure 26
 Assembling the hydraulic motor Figure 27
 Assembling the hydraulic motor Figure 28
 Assembling the hydraulic motor Figure 30
 Assembling the hydraulic motor Figure 31
 Assembling the hydraulic motor Figure 32
 Assembling the hydraulic motor Figure 36
 Assembling the hydraulic motor Figure 37
 Assembling the hydraulic motor
 Assembling the oil distributor seals
 Assembling the radial seals Figure 1
 Assembling the radial seals
 Assembling the roller bearings
 Assembling the rubber track
 Assembling the starter Figure 2
 Assembling the starter Figure 3
 Assembling the starter
 Assembling the superstructure
 Assembling the travel gear Figure 1
 Assembling the travel gear Figure 3
 Assembling the travel gear Figure 8
 Assembling the travel gear Figure 9
 Assembling the travel gear Figure 10
 Assembling the travel gear Figure 11
 Assembling the travel gear Figure 14
 Assembling the travel gear Figure 15
 Assembling the travel gear Figure 22
 Assembling the travel gear Figure 26
 Assembling the travel gear
 Assembling the valve block Figure 1
 Assembling the valve block
 Auxiliary pressure block Figure 1
 Battery, description Figure 1
 Bleeding the fuel system
 Changing the fuel filter Figure 1
 Changing the fuel filter
 Changing the V-belt
 Characteristics of the glow plug system Figure 1
 Characteristics of the glow plug system Figure 2
 Characteristics of the glow plug system
 Checking and adjusting the breaker (volumetric capacity)
 Checking and adjusting the dipper arm cylinder (volumetric capacity)
 Checking and adjusting the FR pressure control valve Figure 1
 Checking and adjusting the FR pressure control valve
 Checking and adjusting the LS pressure relief valve Figure 1
 Checking and adjusting the LS pressure relief valve
 Checking and adjusting the pilot pressure
 Checking the glow plug
 Checking the hydraulic oil level Figure 1
 Checking the hydraulic oil level Figure 2
 Checking the hydraulic oil level
 Checking the performance characteristics Figure 1
 Checking the performance characteristics
 Checking the voltage regulation Figure 1
 Checking the voltage regulation
 Compression pressure inspection Figure 1
 Compression pressure inspection from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
 Compression pressure inspection
 Control valve block for slewing gear, test and adjustment Figure 1
 Control valve block for slewing gear, test and adjustment Figure 2
 Control valve block for slewing gear, test and adjustment
 Cooling system, disassembly assembly, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
 Cooling system, maintenance, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
 Creeping of hydraulic cylinder Figure 1
 Creeping of hydraulic cylinder
 Cylinder block, disassembly and assembly
 Cylinder head, disassembly assembly
 Cylinder speed
 Deviation when travelling straight ahead Figure 2
 Deviation when travelling straight ahead
 Disassemble the generator Figure 1
 Disassemble the generator Figure 4
 Disassemble the generator
 Disassembling pistons and guide sleeves Figure 1
 Disassembling pistons and guide sleeves
 Disassembling the fuel injection line
 Disassembling the fuel pump Figure 1
 Disassembling the fuel pump
 Disassembling the hydraulic motor Figure 1
 Disassembling the hydraulic motor Figure 2
 Disassembling the hydraulic motor Figure 6
 Disassembling the hydraulic motor Figure 7
 Disassembling the hydraulic motor Figure 8
 Disassembling the hydraulic motor Figure 10
 Disassembling the hydraulic motor Figure 11
 Disassembling the hydraulic motor Figure 12
 Disassembling the hydraulic motor Figure 13
 Disassembling the hydraulic motor Figure 14
 Disassembling the hydraulic motor Figure 16
 Disassembling the hydraulic motor Figure 17
 Disassembling the hydraulic motor Figure 19
 Disassembling the hydraulic motor Figure 21
 Disassembling the hydraulic motor Figure 22
 Disassembling the hydraulic motor Figure 23
 Disassembling the hydraulic motor Figure 25
 Disassembling the hydraulic motor Figure 26
 Disassembling the hydraulic motor Figure 27
 Disassembling the hydraulic motor Figure 28
 Disassembling the hydraulic motor Figure 29
 Disassembling the hydraulic motor Figure 30
 Disassembling the hydraulic motor Figure 31
 Disassembling the hydraulic motor Figure 32
 Disassembling the hydraulic motor Figure 35
 Disassembling the hydraulic motor Figure 37
 Disassembling the hydraulic motor
 Disassembling the roller bearings
 Disassembling the travel motor Figure 1
 Disassembling the travel motor
 Dismantling the starter Figure 1
 Dismantling the starter Figure 2
 Dismantling the starter Figure 3
 Dismantling the starter Figure 4
 Dismantling the starter Figure 5
 Dismantling the starter Figure 7
 Dismantling the starter Figure 8
 Dismantling the starter
 Dismantling the travel gear Figure 7
 Dismantling the travel gear Figure 9
 Dismantling the travel gear Figure 14
 Dismantling the travel gear Figure 16
 Dismantling the travel gear Figure 17
 Dismantling the travel gear Figure 18
 Dismantling the travel gear Figure 22
 Dismantling the travel gear Figure 24
 Dismantling the travel gear
 Dismantling the valve block Figure 1
 Dismantling the valve block
 Drive sprocket
 Engine, adjusting operation
 Fuel injection pump, disassembly and assembly
 Gear train and camshaft, disassembly and assembly
 Hose rupture valve on boom cylinder Test and adjustment procedure Figure 1
 Hose rupture valve on boom cylinder Test and adjustment procedure Figure 2
 Hose rupture valve on boom cylinder Test and adjustment procedure
 Hose rupture valve on boom cylinder, leak test Figure 1
 Hose rupture valve on boom cylinder, leak test
 Hose rupture valve on dipper arm cylinder, leakage test Figure 1
 Hose rupture valve on dipper arm cylinder, leakage test
 Hydraulic lock, hose rupture valve Figure 1
 Hydraulic lock, hose rupture valve
 Hydraulic motor 1, travel gear Figure 1
 Hydraulic motor 1, travel gear
 Idle speed, inspection and adjustment Figure 1
 Idle speed, inspection and adjustment from serial nr. EC 35 283 18 963, EC 45 284 17 799 Figure 1
 Idle speed, inspection and adjustment from serial nr. EC 35 283 18 963, EC 45 284 17 799
 Idle speed, inspection and adjustment
 Inspection
 Installation of the solenoid Figure 1
 Installation of the solenoid
 Installing the engine Figure 1
 Installing the engine Figure 4
 Installing the engine Figure 8
 Installing the engine Figure 9
 Installing the engine Figure 11
 Installing the engine Figure 12
 Installing the engine Figure 13
 Installing the engine Figure 16
 Installing the engine Figure 17
 Installing the engine Figure 18
 Installing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 6
 Installing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 11
 Installing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 17
 Installing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
 Installing the engine
 Installing the fuel pump
 Installing the generator Figure 1
 Installing the generator
 Installing the glow plug Figure 1
 Installing the glow plug
 Installing the hydraulic pump Figure 1
 Installing the hydraulic pump Figure 2
 Installing the hydraulic pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 1
 Installing the hydraulic pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 2
 Installing the hydraulic pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
 Installing the hydraulic pump
 Installing the travel motor Figure 1
 Installing the travel motor
 Installing the valve block Figure 1
 Installing the valve block, from serial nr. EC 35 # 283 18 963; EC 45 # 284 17 799
 Installing the valve block
 Lubrication system, disassembly and assembly
 Measuring the play of the slewing bearing Figure 1
 Measuring the play of the slewing bearing Figure 2
 Measuring the play of the slewing bearing Figure 3
 Measuring the play of the slewing bearing Figure 4
 Measuring the play of the slewing bearing
 Oil cooler, removal and installation, from serial nr. EC 35 #283 18 963; EC 45 #284 17 799
 Oil cooler, removal and installation
 Oil cooling system, cleaning, from serial nr. EC 35 #283 18 963; EC 45 #284 17 799
 Oil cooling system, cleaning
 Operation numbers for additional work
 Periodic inspection and maintenance procedure
 Periodic maintenance chart
 Power control pressure limiting valve (relief valves) Figure 1
 Power control pressure limiting valve (relief valves) Figure 2
 Power control pressure limiting valve (relief valves)
 Precautions when handling plug connectors Figure 1
 Radiator, removal and installation from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
 Removing the brake discs
 Removing the cabin Figure 2
 Removing the cabin Figure 5
 Removing the cabin
 Removing the coolant pump till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 1
 Removing the coolant pump till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 2
 Removing the coolant pump till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 4
 Removing the coolant pump till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 5
 Removing the coolant pump till serial nr. EC 35 #283 18 462, EC 45 #284 17 298
 Removing the crawler tracks
 Removing the cylinder block Figure 1
 Removing the cylinder block
 Removing the engine Figure 1
 Removing the engine Figure 3
 Removing the engine Figure 5
 Removing the engine Figure 8
 Removing the engine Figure 9
 Removing the engine Figure 10
 Removing the engine Figure 12
 Removing the engine Figure 13
 Removing the engine Figure 17
 Removing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 1
 Removing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 8
 Removing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 13
 Removing the engine, from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
 Removing the engine
 Removing the gear motor Figure 1
 Removing the gear motor Figure 2
 Removing the gear motor Figure 3
 Removing the gear motor Figure 4
 Removing the gear motor Figure 5
 Removing the gear motor Figure 7
 Removing the gear motor
 Removing the generator
 Removing the guide sprocket
 Removing the hydraulic oil pump Figure 2
 Removing the hydraulic oil pump Figure 3
 Removing the hydraulic oil pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 2
 Removing the hydraulic oil pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799 Figure 3
 Removing the hydraulic oil pump from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
 Removing the hydraulic oil pump
 Removing the oil distributor seals Figure 1
 Removing the oil distributor seals
 Removing the radial seals
 Removing the radiator Figure 1
 Removing the radiator Figure 2
 Removing the radiator Figure 5
 Removing the radiator Figure 6
 Removing the radiator
 Removing the rubber track
 Removing the starter Figure 1
 Removing the starter Figure 2
 Removing the starter
 Removing the superstructure Figure 1
 Removing the superstructure
 Removing the thermostat housing till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 1
 Removing the thermostat housing till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 2
 Removing the thermostat housing till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 3
 Removing the thermostat housing till serial nr. EC 35 #283 18 462, EC 45 #284 17 298 Figure 6
 Removing the thermostat housing till serial nr. EC 35 #283 18 462, EC 45 #284 17 298
 Removing the track roller Figure 2
 Removing the track roller Figure 3
 Removing the track roller
 Removing the track supporting idler
 Removing the valve block Figure 1
 Removing the valve block, from serial nr. EC 35 # 283 18 963; EC 45 # 284 17 799
 Removing the valve block
 Slewing overtravel Figure 1
 Slewing overtravel Figure 2
 Slewing overtravel Figure 3
 Slewing overtravel
 Stand-by pressure Figure 1
 Stand-by pressure
 Starter relay Figure 1
 Swing speed Figure 1
 Swing speed
 Tensioning the V-belt
 Track running speed
 Travel Speed Figure 2
 Travel Speed
 Valves adjustment from serial nr. EC 35 #283 18 963, EC 45 #284 17 799
 Valves, adjusting Figure 1
 Valves, adjusting Figure 2
 Valves, adjusting
Safety
 General precautions
 Move and operate machine safely
 Preparations for work
 Safety concerns everybody!
 Safety measures during operation
Service Bulletins
 Biodiesel fuel for Volvo CE
 Check method on engine oil consumption
 Cylinder, improvement
 Fuel sampling, method
 Internal leakage dozer blade, tolerance
 Maintenance of Stored Machines
 New fastener assortment
 New slew motor brake kit
 New TechTool VCADS Pro interface
 Portable refillable O-ring kits
 Relief valve, change
 Reporting of product misuse & near-miss report
 Vibrations after exchanging rubber tracks
 Volvo Product incident accident report & Interview Form
Special Tools, Misc
 Special tool Manual
 Special Tools Recommendations
 Time Guide Current generation
 Time Guide Old generation
 Time Guide Previous generation
Specifications
 Alternative fuels
 Basic objects of examination
 Battery, specification
 Cabin, specification
 Cabin, tightening torques
 Caution sign - Diesel engine starting procedure
 Caution sign - Emergency exit
 Caution sign - Lashing
 Caution sign - Lifting the machine
 Caution sign - Operation and maintenance
 Caution sign - Track tension
 Cooling system
 Drive gear, tightening torque
 Electrical system, technical data
 Electrical system
 Engine, specifications
 Engine
 Frame, technical data
 Fuels, lubricants and filling capacities (litres)
 Fuels, lubricants and filling capacities (litres)1
 Hydraulic motor 1 - travel system
 Hydraulic motor 1 – travel system
 Hydraulic motor, slewing
 Hydraulic oil tank, filling capacity
 Hydraulic system EC 35
 Hydraulic system EC 45
 Identification of the engine EC 35, EC 45
 Identification of the engine, from serial nr. EC 35 #283 18 963, EC 45 284 17 799 Figure 1
 Identification of the engine, from serial nr. EC 35 #283 18 963, EC 45 284 17 799
 Load capacity tables EC 35 Figure 1
 Load capacity tables EC 35
 Load capacity tables EC 45
 Machine identification Figure 1
 Machine identification
 Main dimensions EC 35 Figure 1
 Main dimensions EC 35
 Main dimensions EC 45 Figure 1
 Main dimensions EC 45
 Mechanical transmission - track gearbox
 Mechanical transmission - track gearbox1
 Miscellaneous
 Plugs with tapered thread
 Plugs with tapered thread1
 Power transmission
 Reach EC 35
 Reach EC 45
 Reach of the working attachment EC 35 Figure 1
 Reach of the working attachment EC 35
 Reach of the working attachment EC 45
 Slewing ring, tightening torques
 Slewing ring, tightening torques1
 Specification, engine1
 Specification, engine2
 Specification, filling capacities
 Specification, filling capacities1
 Specification, weight
 Specification, weight1
 Start switch, specifications
 Strength class 8.8 Metric coarse and fine threads
 Strength class 10.9 Metric coarse and fine threads
 Test and adjustment values EC 35
 Test and adjustment values EC 45 from serial nr. # 284 17 799
 Test and adjustment values EC 45
 Test and adjustment values EC 45-1
 Tightening torques, engine
 Tightening torques, engine1
 Track pad, tightening torque
 Track roller, tightening torque
 Track supporting idler, tightening torque
 UNC-threads, coarse pitch
 Valve timing
 Valve timing1
 Warning and information decals
 Warning sign - Open engine hood only with engine stopped
 Warning sign - Safety distance from the work area
 Working headlights and main headlights, specification

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