Volvo EC460B LC Excavator Service Repair Manual
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Volvo EC460B LC Excavator Service Repair Manual
Size: 424.06 MB
Format: PDF
Language: English
Machine:Excavator
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Machine Model: EC460B LC
Pages: 6785 Pages
The Bookmarks of Volvo EC460B LC Excavator Service Repair Manual:
0 Volvo EC460B LC
Description
Actuator, air mix door driver
Actuator, foot face driver
Air cleaner and precleaner, description
Air conditioning switch
Air conditioning unit, description1
Air conditioning unit, description2
Ambient temperature sensor
Blower motor
Bottom roller, description
Cab air filtering, description
Center passage, description
Ceramic resistor
Charge air cooler, description
Component locations
Compressor
Condenser
Control system, description
Cooling system, description
Counterweight, description1
Counterweight, description2
Diesel coolant heater (5kw), description
Diesel coolant heater (5kw), principles
Diesel coolant heater (10kw), description
Diesel coolant heater (10kw), principles
Diesel coolant heater (10kw), principles1
Driver's seat, description
Drying filter
Duct temperature sensor
Elec, Warning, Information, Instruments
Engine block heater, description
Engine speed control switch, description
Engine, description
Evaporator
Exhaust system, description
Expansion valve
Feed system, principles
Fuel filler pump, description
Fuel system, description
Fuel tank, description
Function description
Function description1
Function of manual air conditioning switch
Heating system, description
Hydraulic pump coupling, description
Hydraulic, Digging, Handling, Grading and Misc Equip
Idler, description
In-car temperature sensor
Inlet system, description
Lubricating system, description
Lubrication oil pump and oil cooler, description
Manual air conditioning, description
Normal condition (Automatic position)
Radiator, description
Receiver drier, changing
Recommended lubricants
Refrigerant hoses
Removable counterweight cylinder, description
Removable counterweight cylinder, specifications
Removable counterweight cylinder, specifications1
Reversible cooling fan, description
Selection of track shoes
Service positions
Slew gearbox, description1
Slew motor, adjustment
Spring package, assembly dimension
Starting engine with booster cables
Support information
Swing gearbox, description2
Swing motor, description
Swing motor, principle of operation
Swing ring gear inner seal, replacing
Three point relay
Top roller, description
Track chain, description
Track gearbox, description1
Track gearbox, description2
Track gearbox, description3
Track guards
Track motor, description
Troubleshooting (5kw)1
Troubleshooting (5kw)2
Troubleshooting (10kw)
Unit injectors, checking
Viscose mount, description
Water separator heater, description
Water temperature sensor
Diagrams
Component designations
Electrical circuit, air conditioner (10kw) heater
Electrical circuit, air conditioner heater (EC460B)
Electrical symbols and designations
Explanations to hydraulic diagram
Ground connections
Ground connections1
Hydraulic diagram with option parts (Machine serial no. ~ 11514)
Hydraulic diagram with option parts (Machine serial no. ~ 11514) Fig1
Hydraulic diagram with option parts (Machine serial no. 11515 ~ , 80001 ~ )
Hydraulic diagram with option parts (Machine serial no. 11515 ~ , 80001 ~ ) Fig1
Hydraulic diagram, arm in boom raise
Hydraulic diagram, arm in boom raise Fig1
Hydraulic diagram, arm in conflux
Hydraulic diagram, arm in conflux Fig1
Hydraulic diagram, arm in slew (left)
Hydraulic diagram, arm in slew (left) Fig1
Hydraulic diagram, boom lower travel slew
Hydraulic diagram, boom lower travel slew Fig1
Hydraulic diagram, boom lower
Hydraulic diagram, boom lower Fig1
Hydraulic diagram, boom raise conflux (internal)
Hydraulic diagram, boom raise conflux (internal) Fig1
Hydraulic diagram, bucket curl
Hydraulic diagram, bucket curl Fig1
Hydraulic diagram, neutral
Hydraulic diagram, ports (Machine serial no. ~ 11514)
Hydraulic diagram, ports (Machine serial no. 11515 ~, 80001 ~ )
Hydraulic diagram, slew (left)
Hydraulic diagram, slew (left) Fig1
Hydraulic diagram, standard (Machine serial no. ~ 11514)
Hydraulic diagram, standard (Machine serial no. ~ 11514) Fig1
Hydraulic diagram, standard (Machine serial no. 11515 ~ , 80001 ~ )
Hydraulic diagram, standard (Machine serial no. 11515 ~ , 80001 ~ ) Fig1
Hydraulic diagram, straight travel (low auto shift)
Hydraulic diagram, straight travel (low auto shift) Fig1
Hydraulic diagram, straight travel (travel slew)
Hydraulic diagram, straight travel (travel slew) Fig1
Positive feed
Removal counterweight, ports
Rotator (X3 Line option), hydraulic circuits and principle of operation
Wiring diagram SCH01
Wiring diagram SCH01_T3-1
Wiring diagram SCH01_T3-2
Wiring diagram SCH01_T3-3
Wiring diagram SCH01_T3-4
Wiring diagram SCH01-1 (I-ECU equipped)
Wiring diagram SCH02
Wiring diagram SCH02_T3-1
Wiring diagram SCH02_T3-2
Wiring diagram SCH02_T3-3
Wiring diagram SCH02_T3-4
Wiring diagram SCH02-1 (I-ECU equipped)
Wiring diagram SCH03
Wiring diagram SCH03_T3-1
Wiring diagram SCH03_T3-2
Wiring diagram SCH03_T3-3
Wiring diagram SCH03_T3-4
Wiring diagram SCH03-1 (I-ECU equipped)
Wiring diagram SCH03-1_T3
Wiring diagram SCH03-2_T3
Wiring diagram SCH04
Wiring diagram SCH04_T3-1
Wiring diagram SCH04_T3-2
Wiring diagram SCH04_T3-3
Wiring diagram SCH04-1 (I-ECU equipped)
Wiring diagram SCH05
Wiring diagram SCH05_T3-1
Wiring diagram SCH05_T3-2
Wiring diagram SCH05-1 (I-ECU equipped)
Wiring diagram SCH06
Wiring diagram SCH06_T3-1
Wiring diagram SCH06_T3-2
Wiring diagram SCH06-1 (I-ECU equipped)
Wiring diagram SCH07
Wiring diagram SCH07_T3-1
Wiring diagram SCH07_T3-2
Wiring diagram SCH08
Wiring diagram SCH08_T3-1
Wiring diagram SCH08_T3-2
Wiring diagram SCH08-1 (I-ECU equipped)
Wiring diagram SCH09
Wiring diagram SCH09_T3-1
Wiring diagram SCH09_T3-2
Wiring diagram SCH09-1 (I-ECU equipped)
Wiring diagram SCH10
Wiring diagram SCH10_T3-1
Wiring diagram SCH10_T3-2
Wiring diagram SCH10-1 (I-ECU equipped)
Wiring diagram SCH11
Wiring diagram SCH11_T3-1
Wiring diagram SCH11_T3-2
Wiring diagram SCH11-1 (I-ECU equipped)
Wiring diagram SCH12
Wiring diagram SCH12_T3
Wiring diagram SCH12-1 (I-ECU equipped)
Wiring diagram SCH13
Wiring diagram SCH13_T3-1
Wiring diagram SCH13_T3-2
Wiring diagram SCH13-1 (I-ECU equipped)
Wiring diagram SCH14
Wiring diagram SCH14_T3
Wiring diagram SCH14-1 (I-ECU equipped)
Wiring diagram SCH15
Wiring diagram SCH15_T3
Wiring diagram SCH15-1 (I-ECU equipped)
Wiring diagram SCH16
Wiring diagram SCH16_T3
Wiring diagram SCH16-1 (I-ECU equipped)
Wiring diagram SCH17
Wiring diagram SCH17_T3
Wiring diagram SCH18
Wiring diagram SCH19
Wiring diagram SCH20
Wiring diagram SCH20-1 (I-ECU equipped)
Wiring diagram SCH21
Wiring diagram SCH21-1 (I-ECU equipped)
Wiring diagram SCH22
Wiring diagram SCH23
Wiring diagram SCH23-1 (I-ECU equipped)
Wiring diagram, Components list and index (I-ECU application)
Wiring diagram, Components list and index
Wiring diagrams (Tier 3 and Tier 3-based Tier 2 engine equipped)
Wiring diagrams
Installation Instruction
2.55m arm piping with Q-Fit
2.55m arm piping with X1
2.55m arm piping with X3
2-switch control on X1 (On Off, 2-way)
3.9m arm piping with Q-Fit
3.9m arm piping with X1
3.35m arm piping with X1
7.0m bm pip with H-Rupt prot
7.0m boom piping with Q-Fit
7.0m boom piping with X1
7.0m boom piping with X3
Anti-vandal kit
Block heater, 120 V
Block heater, 240V
Boom float position
CareTrack, installing new1
CareTrack, installing new2
CareTrack
Engine heater 120V, installing new
Extra pip for slope-rot on X1
Extra work lamp
Extra work lamp2
Fabirc seat with heating & suspension
FOG (Falling Object Guard), installing new
FOG
FOPS (Falling Object Protecting Structure), installing new
FOPS1
FOPS2
Front rain shield1
Front rain shield2
Fuel filler pump (50 LPM + Auto stop)
Lower wiper
Mine kit, installing new
Net kit - front safety window
Net kit - front safety window2
Oil bath cleaner
Oil leak line on 7.0m boom
Oil leak line on base machine
Pedal control on X1 (proportional, 2-way)
Pedal control on X1(proportional, 2-way)
Pilot control change1
Pilot control change2
Q-Fit piping on base machine
Q-Fit piping on base machine2
Quick fit piping on arm, installing new
Quick fit S3
Radio, installing new
Rotating beacon, installing new
Rotation beacon
Rotation beacon2
Safety net, installing new
Sun shield front, roof, rear
Sunlight protection-roof
Sunlight protection-roof2
Travel alarm
With hose rupture protection + over load warning
Work light rear, installing new
X1 with 1pump flow
X1 with 1pump flow2
X1 with 2pump flow
X1 with add return filter
X3 modification for STD cooling
X3 piping on base machine
Repair
0 General
1 Standard Parts, Service
2 Engine with Mounting and Equipment
3 Elec, Warning, Information, Instruments
4 Power Transmission
7 Frame, Springs, Damping, Axle Suspension, Wheel-Track Unit
8 Machinery House, Cab, Exterior Trim Parts
9 Hydraulic, Digging, Handling, Grading and Misc Equip
Safety
Cautions during operation
General precautions
Move and operate machine safely
Preparations for work
Safety when handling the waste handler
Service Bulletins
A1 solenoid valve coil
Activating and releasing condition of Pre-heater protection
Air breather improvement
Air conditioning compressor improvement
Air conditioning switch
Air conditioning system
Air conditioning unit
Air conditioning unit2
Arm and bucket cylinder lock nut
Arm cylinder hose
Arm cylinder improvement
Arm cylinder lock nut improvement
Arm improvement
Arm improvement2
Attachment shims for clearance adjustment of pin joint
Auto belt tensioner (D12D)
Auto belt tensioner improvement
Battery improvement
Battery maintenance guideline for long term stock machines
Battery master switch and bucket lifting hook
Biodegradable hydraulic oil
Biodiesel fuel for Volvo CE
Boom and dipper arm improvement
Boom down operation improvement
Boom float option installation
Boom improvement
B-series Cab improvements
Bucket cylinder hose improvement
Bucket cylinder protection improvement
Bucket cylinder rod
Bucket improvement
Bucket lug improvement
Bumper improvement
Bushing improvement
Cab door handle improvement
Cab door sliding glass replacement procedure
Cab door striker
Cab roof window waterproofing procedure
Cab weather strip replacement
Cab wire harness
Cable adjustment of Operator's seat lower slide rail
Cable harness for air conditioning system
Camshaft, checking wear
CareTrack, new software version 2008w6
CD & MP3 player
Charge air cooler pipe mounting bracket bolt
Charged air cooler pipe mounting bracket bolt breakage
Check method on engine oil consumption
Circuit changes of the auxiliary diesel heater
Clamping method improvement of the grease pipes on the dipper arms
Coal mine kit for idler pulley and belt tensioner
Coolant level sensor
Coolant level sensor2
Counterweight bolt tightening improvement
D9B and D12D Stage 3, valve adjustment, camshaft marking
D12D oil pan leakage
DC-DC converter
DEF AdBlue AUS32 sampling, method
Diesel fuels - quality and function
Dipstick level gauge improvement for swing gearbox
ECU, functional check
Electric connector
Electric horn improvement
Electric horn
Electrical load capacity
Engine coolant temperature
Engine ECU(E-ECU) Change and Conversion kit
Engine ECU(E-ECU) Change
Engine hood frame improvement
Engine labelling
Engine limp home switch wire harness
Engine mounting improvement
Engine oil diluted by fuel
Engine starting in the manual mode
Engine's marking
Fan hub bearing
Fan motor noise
Fan pulley hub improvement
Foot step improvement
Fuel cap improvement
Fuel filler pump service kit
Fuel filler pump
Fuel filter and water separator replacement interval change
Fuel filter relocation
Fuel level sender
Fuel Level
Fuel sampling, method
Fuel tank air breather kit
Fuel tank drain valve
Gas spring
Genuine coolant use
Grease nipple commonality
Guide pins D12D
Guidelines of the maximum permissible weight of application tools and load
Handrail improvement
Heat treatment process improvement of the track shoe
Heat-resistant kit for RCV leakage
High altitude Solution
Hose rupture valve improvement
Hour counter improvement
Hydraulic couplings, description
Hydraulic hose assembly leakage handling
Hydraulic pipes improvement
Hydraulic pressure, measuring and adjusting
Hydraulic system flushing method
Hydraulic tank air breather
Idler improvement
Idler pulley (D12D)
Idler pulley
I-ECU display
Improved dipper arm cylinder lock nut
Improved dipper arm cylinder lock nut2
Improved Fuel Level Sender
Improved heater core
Improved sealing in main control valve
Improved Volvo quick-fit block
Improvement of Main pump hose assembly
Improvement of return check valve
Instruction for replacing arm lock nut
Instrument control unit I-ECU, error symptom
Instrument panel improvement
Instrument panel improvement2
KOR service bulletin number change
Leakage on swing motor connector area
Line rupture valve hose, improvement
Locking set screw installation on the double rocker arm
Lower frame hole size change
Machine model
Main pump bolt, improvement
Main pump shaft seal leakage
Measuring nipples, new type
Modification of CareTrack wire harness
New air conditioning control switch
New air conditioning control switch2
New air conditioning switch
New bracket for alternator
New bucket link
New cassette radio
New clamp
New Compact Alternator
New Compact Alternator2
New coolant pump connecting pipe
New coolant
New fastener assortment
New fuel filter housing
New fuel suction cover
New horn
New I-ECU introduction
New I-ECU
New label on the fuel sender
New main fuel filter, D9, D12 and D16
New oil change interval for Volvo bio hydraulic oil
New product1
New product2
New product3
New Radio Antenna
New shim in the dipper arm
New slew ring gear seal
New software for air filter clogging
New software for W-ECU1
New software release
New software, I-ECU
New software
New TechTool VCADS Pro interface
New track chain
New track guard
New track master pin
New track master pin2
New track roller_upper
New type dipper arm regeneration valve
Oil analyses
Oil jet nozzle eliminated from the D12D exhaust double rocker arm
Oil leakage from the engine cable harness grommet
Oil sampling, method
Oil sampling, sampling points
Operating hour parameter
Over load relief valve
Pipe (Main Control Valve – Boom cylinder) leakage
Plastic shims for Boom Arm pin joints
Poor grading with RCV
Port relief valve, adjustment
Portable refillable O-ring kits
Pump seal improvement
Quick coupler for pressure test port leakage
QUICK FIT CHANGES
QUICK FIT CYLINDER CHANGES
Quick fit improvement
Quickfit system, operation
Radiator improvement information
Radiator improvement
Rain visor
Receiver drier improvement
Receiver drier pressure switch
Recoil spring assembly
Recoil spring grease valve
Recoil spring improvement
Recoil spring package rod
Recoil spring valve
Recommendations for Oil Sampling Intervals
Repair Instruction for Auto Deceleration Function
Reporting of product misuse & near-miss report
Reports
Right-hand console box
Rocker arm improvement
Rotating beacon lamp, tightening torque
Routines for reporting cracks on Boom and Arm
Serial number location on machine components
Sight gauge of fuel tank
Slew motor improvement
Socket
Solenoid valve for rotator
Solenoid valve improvement
Special wire harness for elevated cabin
Sprocket improvement
Sprocket improvement2
Sprocket improvement3
Strainer improvement
Swing motor drive shaft improvement
Swing ring gear seal improvement
Swing ring gear seal improvement2
The checking method of cooling system
Tool box change
Tool box change2
Tool box improvement
Track link repair kit
Track link seizing
Track link
Travel gearbox brake disc change
Travel gearbox floating seal improvement
Turbo charger modification instruction
Upper frame crack
Valve clearance
Valve spring update, D9, D12 and D16
Valve yoke improvement
V-ECU Hardware
V-ECU Programming
Volvo Product incident accident report & Interview Form
Washer pump improvement
Washer pump improvement2
Water in fuel
Water separator drain valve
Water separator improvement
Water separator improvement1
Water separator
Windshield wiper wiping range increase
Wire harness protection cover
X1 return filter pipe improvement
X1 stop valve
Special Tools, Misc
EC460B Inspection EXC
EXC Insp Report VOE21C1000766 2013-09
EXC Inspection Instruction 21B1002519 2013-09
Inspection Program, Arrival Inspection EXC PUB20039956
Inspection Program, Delivery Inspection EXC PUB20039957
Inspection Program, Delivery Instructions EXC PUB20039958
Inspection Program, Maintenance of Stored Machines EXC PUB20039959
Inspection Program1
Inspection Program2
Inspection Program3
Inspection Program4
Special tool Manual
Special Tools Recommendations
Time Guide Current generation
Time Guide Old generation
Time Guide Previous generation
Specifications
Air conditioning unit, specifications
Alternative fuels
Alternator, specifications (new)
Alternator, specifications
Auto manual select switch, specifications
Battery disconnect switch, specifications
Battery relay, specifications
Battery, specifications
Boom lifting cylinder, specifications
Boom, specifications
Bucket cylinder, specifications
Cab, specifications
Charged air cooler, specifications
Control lockout lever switch, specifications
Coolant level sensor, specifications
Cooling system, specifications
Counterweight, specifications
Counterweight, tightening torques
DC–DC converter, specifications
Diesel coolant heater (5kw), specifications
Diesel coolant heater (5kw), specifications2
Diesel coolant heater (10kw), specifications
Dipper arm cylinder, specifications
Dipper arm, specifications
Driver's seat, specifications
Electric horn, specifications
Electrical system, specifications
Emergency engine speed control switch, specifications
Engine control unit E-ECU, specifications
Engine control unit, E-ECU, specifications ( Tier 3 engine equipped)
Engine control unit, E-ECU, specifications ( Tier 3-based Tier 2 engine equipped)
Engine oil pressure sensor, specifications
Engine speed control switch, specifications
Engine, specifications
Frame and track unit, specifications
Fuel Coolant temperature sensor, specifications
Fuel level sensor, specifications
Fuel system, specifications
Fuse, specifications
Fuse, specifications2
GPS control unit GPS-ECU, specifications
Hydraulic oil cooling system, specifications1
Hydraulic oil cooling system, specifications2
Hydraulic oil tank, specifications
Hydraulic pressure, specifications
Hydraulic pump, specifications
Instrument control unit I-ECU, specifications
Keypad, specification
Line rupture valve (arm), specifications
Line rupture valve (boom), specifications
Lower wiper motor, specifications
Lubricating system, specifications
Main control valve, specifications
Measurement conversion tables
Preheating, specifications
Pressure accumulator, specifications
Proportional relief valve, specifications
Proportional solenoid valve, specifications
Radio with tape player, specifications (new type)
Radio with tape player, specifications
Recommended hydraulic oil, specifications
Relay box, specifications
Relay box, specifications1
Relay box, specifications2
Remote control valve (Lever), specifications
Remote control valve (pedal), specifications
Resistance box, specifications
Rotating beacon, specifications
Rotator pump, specifications
Safety start relay, specifications
Servo pump, specifications
Shock reducing valve, specifications
Slew gearbox, specifications1
Slew gearbox, specifications2
Slew ring gear, specifications
Slow blow fuse, specifications
Solenoid valve, specifications
Standard tightening torques
Start switch, specifications
Starter motor, specifications
Swing motor, specifications1
Swing motor, specifications2
Track gearbox, specifications1
Track gearbox, specifications2
Track gearbox, specifications3
Track motor, specifications
Travel alarm, specifications
Travel alarm, specifications1
Travel alarm, specifications2
Undercarriage, tightening torque
Upper wiper motor, specifications
Valve mechanism, double rocker arm
Valve system specifications
Vehicle control unit V-ECU, specifications (I-ECU equipped)
Vehicle control unit V-ECU, specifications (Tier 3 engine and Tier 3-based Tier 2 engine equipped)
Vehicle control unit V-ECU, specifications
Waste handler, specification
Work lights and extra lights, specifications