Volvo EC480D HR Service Repair Manual

Data Size: 256.56 MB 
File Type: PDF 
Language: English 
Manufacturer: Volvo 
Applicable Machine: Excavator 
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram 
Machine Model: Volvo EC480D HR Excavator 
Page: 3345 Pages

List Contents:

1 Volvo EC480DL 
2 stage port relief valve, adjustment 
2 stage port relief valve, description 
2 stage port relief valve, disassembly and assembly 
3 way selector valve, description 
8932-00400 Drive ring 
936442 Testing nipple 
9986173 Puller 
9990006 Puller 
9990014 Break out harness 
9990062 Cable 
9990262 Adapter 
9993590 Gear wheel 
9996400 Impact puller 
9998250 Ring 
9998251 Sealing plug 
9998264 Lifting tool 
9998534 Break out harness 
9998567 Break out harness 
9998599 Cleaning tool 
9998699 Adapter 
11666052 Pressure gauge 
11668024 Rotation tool 
11712316 Inspection tool 
14290266 Hose 
14548448 Pump 
14560748 Track pin press 
14566479 Pin kit 
14576840 Measuring tool 
14609309 Lifting device 
15018967 Testing nipple 
88800196 Flaring tool (copper sleeve) 
88800342 Puller 
88800352 Lifting tool 
88800457 Counterhold 
88830028 Break out harness 
88830037 Template 
88830188 Measuring tool 
88880003 Bracket 
88880024 Cable 
88890016 Break out harness 
88890019 Template 
88890027 Cable 
88890074 Multimeter 
88890105 Refractometer 
88890180 Interface 
88890300 Interface 
Accumulator, replacing 
ACM (After treatment control module), replacing, non-Programd 
ACM (After treatment control module), replacing, pre-Programd 
Actuator, variable turbocharger, replacing 
After market engine, transfer of components 
Aftertreatment support unit (ASU), replacing 
Air breather, description 
Air cleaner primary filter, change 
Air cleaner primary filter, clean 
Air cleaner secondary filter, change 
Air conditioner main filter, change 
Air conditioner main filter, clean 
Air conditioning compressor improvement 
Air conditioning heater hose clamp looseness 
Air conditioning unit, description 
Air conditioning unit, maintenance 
Air conditioning unit, specifications 1 
Air conditioning unit, specifications 
Air distribution, description 
Air dryer cartridge, change 
Air in fuel system, checking 
Air mix door actuator, replacing 
Air pump flow, checking 
Air pump oil level, check 
Air pump oil, change 
Air pump, replacing 
AL3201, description and measuring 
Alternator, description 
Alternator, replacing incl function check 
Alternator, specifications 1 
Alternator, specifications 
Alternator, test 
AM injector available as separate spare part 
Antenna, replacing 
Anti vandal kit, installing new 
Anti-theft system 
Application of sealant paste on injectors 
Arm and bucket cylinder lock nut 
Arm conflux check valve, disassembly 
Arm cylinder hose rupture protection piping, installing new 
Arm cylinder hose 
Arm parallel conflux changeover valve, disassembly 
Arm piping with X3 
Arm regenerating valve, description 
Atomization unit, replacing 
Attachment shims for clearance adjustment of pin joint 
Audio remote controller, description 
Audio remote controller, specifications 1 
Audio remote controller, specifications 
Auto Idle 
Auto idling sensor, replacing 
Auto Manual pump control switch, description 
Auto Manual pump control switch, specifications 1 
Auto Manual pump control switch, specifications 
Automatic engine shut-down 
Automatic lubrication system, description 
Automatic lubrication system, specifications 1 
Automatic lubrication system, specifications 
Auxiliary heater, description 1 
Auxiliary heater, description 2 
Auxiliary heater, principles 1 
Auxiliary heater, principles 2 
Auxiliary heater, specifications 1 
Auxiliary heater, specifications 2 
Auxiliary heater, specifications 
Auxiliary start 
BA3101, description and measuring 
Backrest, replacing 
Batteries, replacing 
Battery charger, description 
Battery charger, specifications 
Battery charging capacity, checking 
Battery condition, check 1 
Battery condition, check 2 
Battery disconnector, replacing 1 
Battery disconnector, replacing 2 
Battery maintenance guideline for long term stock machines 
Battery, charging 
Battery, description 
Battery, specifications 1 
Battery, specifications 
Battery, storage 
Bearings 
Belts and belt tension, check, replace when needed. 1 
Belts and belt tension, check, replace when needed. 2 
Bleeding air 
Boom 2 conflux shut-off valve, disassembly 
Boom and arm holding valve (Boom-1, Arm-1), description 
Boom and arm holding valve (Boom-1, Arm-1), disassembly 
Boom boost check valve, disassembly 
Boom cylinder hose rupture protection piping with over load signal , installing new 
Boom cylinder, description 1 
Boom cylinder, description 2 
Boom cylinder, installation 
Boom cylinder, removal 
Boom cylinder, repacking in machine 
Boom cylinder, replacing 
Boom cylinder, specifications 1 
Boom cylinder, specifications 2 
Boom cylinder, specifications 
Boom down operation improvement 
Boom float position, description 1 
Boom float position, description 
Boom rear bushing 
Boom servo hydraulic check valve 
Boom, description 1 
Boom, description 2 
Boom, installation 1 
Boom, installation 2 
Boom, removal 1 
Boom, removal 2 
Boom, replacing 
Boom, specifications 1 
Boom, specifications 2 
Boom, specifications 
Boost control, description 
Bottom roller, description 
Bottom roller, measurement of wear 
Bottom roller, replacing one 
Bottom roller, replacing seal 
Breather, replacing 
Bucket assembly, installation 
Bucket assembly, removal 
Bucket assembly, replacing 
Bucket cylinder bushing lever-link, replacing 
Bucket cylinder bushing on dipper arm, changing 
Bucket cylinder, description 1 
Bucket cylinder, description 2 
Bucket cylinder, installation 
Bucket cylinder, removal 
Bucket cylinder, repacking in machine 
Bucket cylinder, replacing 
Bucket cylinder, specifications 1 
Bucket cylinder, specifications 2 
Bucket cylinder, specifications 
Burner, replacing 
Cab door 
Cab filter cover sealing 
Cab filter, replacing 
Cab suspension, description 
Cab, installing 
Cab, prefilter, clean 
Cab, prefilter, replace 
Cab, removing 
Cab, weight 1 
Cab, weight 
Cab; door, covers, hinges, joints and locks, lubricate 
Camshaft and rocker arms wear 
Camshaft, replacing 
Carbon dioxide in coolant system, checking 
Carbon dioxide in fuel system, check 
CareTrack antenna, replacing 
CareTrack battery, replacing 
CareTrack Telematics system 
CareTrack W-ECU, description 
CareTrack with anti-theft 
CareTrack, installing new 
CareTrack, new software version 2008w6 
Cautions during operation 
CE-marking, EMC-directive 
Center bypass valve (for bucket conflux), disassembly 
Center bypass valve, disassembly and assembly 
Center passage, assembly 
Center passage, description 
Center passage, disassembly 
Center passage, replacing seal kit 
Center passage, replacing 
Center passage, specifications 1 
Center passage, specifications 
Central lubrication system, description 
Charging, description 
Check method on engine oil consumption 
Check valve (for arm parallel conflux, slew priority), disassembly 
Check valve (for straight travel changeover valve), disassembly 
Check valve, description 
Checklist after a fire or heat exposure 
Circuit breaker, specification 1 
Circuit breaker, specification 
Cleaning prior to repair 
Coasting left and right swing 
Collection of basic data 
Communication with data buses 1 
Communication with data buses 2 
Component designations 
Component list Alternator, batteries, capacitors, electronic units, voltage outlet 
Component list, Fuses 1 
Component list, Fuses 2 
Component list, Heating coils 
Component list, Lights 
Component list, Miscellaneous 1 
Component list, Miscellaneous 2 
Component list, Motors 
Component list, Relays 1 
Component list, Relays 2 
Component list, Sensors 1 
Component list, Sensors 2 
Component list, Sensors 3 
Component list, Solenoid valves 1 
Component list, Solenoid valves 2 
Component list, Switches 1 
Component list, Switches 2 
Component locations 1 
Component locations 2 
Compressed-air system, specifications 1 
Compressed-air system, specifications 
Compressor, replacing incl draining and filling 
Compressor, replacing magnetic clutch (compressor removed) 
Compressor, replacing 
Condenser, replacing incl draining and filling 
Conditions when checking 
Connecting rod yoke, installation 
Connecting rod yoke, removal 
Connecting rod yoke, replacing 
Connectors, overview 1 
Connectors, overview 2 
Control lockout lever switch, description 
Control lockout lever switch, replacing 
Control lockout lever switch, specifications 1 
Control lockout lever switch, specifications 
Control pattern selector valve, description 
Control pattern selector valve, specifications 1 
Control pattern selector valve, specifications 2 
Control pattern selector valve, specifications 
Control system diagram 1 
Control system diagram 2 
Control types for X1 and X3 operation 
Control units, software functions 
Control valve, part inspection 
Control valve, replacing 1 
Control valve, replacing 2 
Coolant level, check 1 
Coolant level, check 2 
Coolant with freezing and corrosion protection 
Coolant, change 
Coolant, changing 
Coolant, checking anti-freeze resistance 1 
Coolant, checking anti-freeze resistance 
Coolant 
Cooler and Heater assembly, replacing 
Cooling fan control 
Cooling system, component location 1 
Cooling system, component location 2 
Cooling system, description 
Cooling system, tightening torques 1 
Cooling system, tightening torques 2 
Cooling system, tightening torques 3 
Cooling system, tightening torques 4 
Counterweight side bolt 
Counterweight, description 
Counterweight, fitting 
Counterweight, removing 
Counterweight, specifications 1 
Counterweight, specifications 2 
Counterweight, specifications 3 
Counterweight, specifications 4 
Counterweight, tightening torques 1 
Counterweight, tightening torques 2 
Counterweight, tightening torques 3 
Counterweight, tightening torques 4 
Cover assembly (for preventing Boom-1 spool rotation), disassembly 
Crank mechanism, description 
Crankcase ventilation separator, replacing 
Crankcase ventilation, description 1 
Crankcase ventilation, description 2 
Creeping of hydraulic cylinder 
CU9901, description and measuring 
Current pressure, specifications 1 
Current pressure, specifications 
Cylinder head, description 
Cylinder speed 1 
Cylinder speed 2 
Cylinder, description 
Cylinder, disassembly and assembly 
Cylinder, troubleshooting 
D13 Cylinder head valve cover leakage 
Data buses, function 
DC–DC converter, description 
DC–DC converter, specifications 1 
DC–DC converter, specifications 
Decontamination 
DEF AdBlue AUS32 sampling, method 
Description, general 
Diesel coolant heater 10 KW, installing new 
Diesel particulate filter, checking and cleaning 1 
Diesel particulate filter, checking and cleaning 
Digging unit, maintenance 
Dipper arm connecting rod, installation 
Dipper arm connecting rod, removal 
Dipper arm connecting rod, replacing 
Dipper arm cylinder bushing on boom, replacing 
Dipper arm cylinder bushing on dipper arm, replacing 
Dipper arm cylinder, description 1 
Dipper arm cylinder, description 2 
Dipper arm cylinder, installation 
Dipper arm cylinder, removal 
Dipper arm cylinder, repacking in machine 
Dipper arm cylinder, replacing 
Dipper arm cylinder, specifications 1 
Dipper arm cylinder, specifications 2 
Dipper arm cylinder, specifications 
Dipper arm, description 
Dipper arm, installation 
Dipper arm, removal 
Dipper arm, replacing 
Dipper arm, specifications 1 
Dipper arm, specifications 2 
Dipper arm, specifications 
Disassembly and assembly, general 
Door window, replacing 
Door, replacing 
DPF regeneration control 
Driver's seat, description 
Driver's seat, specifications 
Earth lead to battery, replacing 1 
Earth lead to battery, replacing 2 
EATS functional check 
ECC, I O list 
ECC, MID 146, changing non-Programd ECU 
ECC, MID 146, changing pre-Programd ECU 
ECO mode, description 
ECU, functional check 
E-ECU, I O list 
E-ECU, MID 128, changing non-Programd ECU 1 
E-ECU, MID 128, changing non-Programd ECU 2 
E-ECU, MID 128, changing pre-Programd ECU 1 
E-ECU, MID 128, changing pre-Programd ECU 2 
EGR cooler, cleaning 
EGR cooler, pressure test 
EGR cooler, replacing 
EGR pressure sensor, replacing 
EGR system, tightening torques 1 
EGR system, tightening torques 
EGR valve, replacing 
EGR Venturi tube, checking 1 
EGR Venturi tube, checking 
Electric horn, specifications 1 
Electric horn, specifications 
Electrical distribution box 1 
Electrical distribution box 2 
Electrical distribution box, circuit board replacing 
Electrical symbols and designations 
Electrical system, description 
Electrical system, special instructions for servicing, action when working on machine 
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator 
Electrical system, special instructions for servicing, electrical components, batteries 
Electrical system, special instructions for servicing, electronic components 
Electrical system, special instructions for servicing, general 
Electrical system, specifications 1 
Electrical system, specifications 
Electrical system 
Electronic climate control unit ECC, description 1 
Electronic climate control unit ECC, description 
Electronic climate control unit ECC, specification 1 
Electronic climate control unit ECC, specification 
Electronic control system, description 
Emergency engine speed control switch, specifications 
Emergency operation, description 
Engine - Pump control, specification 1 
Engine - Pump control, specification 2 
Engine - Pump control, specification 3 
Engine - Pump control, specification 4 
Engine characteristic curve 
Engine control unit E-ECU, function description 1 
Engine control unit E-ECU, function description 2 
Engine heater 120V, installing new 
Engine heater 240V, installing new 
Engine hood, replacing 1 
Engine hood, replacing 2 
Engine limp home switch, description 
Engine limp home switch, specifications 1 
Engine limp home switch, specifications 
Engine mounting, tightening torque 1 
Engine mounting, tightening torque 2 
Engine mounting, tightening torque 3 
Engine mounting, tightening torque 4 
Engine oil 1 
Engine oil 2 
Engine oil and filter, changing 
Engine oil pressure sensor, replacing 1 
Engine oil pressure sensor, replacing 2 
Engine rotation speed sensor (camshaft), replacing 
Engine rotation speed sensor, replacing 
Engine speed control switch, replacing 
Engine system 
Engine temperature sensor, replacing 
Engine transmission, specification 
Engine transmission, tightening torque 
Engine wire harness, replacing 1 
Engine wire harness, replacing 2 
Engine, description 1 
Engine, description 2 
Engine, general specifications 1 
Engine, general specifications 2 
Engine, identification 
Engine, installing 1 
Engine, installing 2 
Engine, oil level, check 
Engine, removing 1 
Engine, removing 2 
Environmental handling for the future 
Environmentally hazardous fluids 
Environmentally safe handling 
Error codes, build-up 
E-tools, NET 8940-00290 Swing motor guide pin 
Evaporator, replacing incl draining and filling 
Excavator unit, greasing 1 
Excavator unit, greasing 2 
Exhaust aftertreatment fuel injector, replacing 
Exhaust aftertreatment system fuel flow, checking 
Exhaust Aftertreatment System, component location 
Exhaust Aftertreatment System, description 
Exhaust aftertreatment system, fuel pump, replacing 
Exhaust aftertreatment system, specifications 1 
Exhaust aftertreatment system, specifications 
Exhaust aftertreatment system, tightening torques 1 
Exhaust aftertreatment system, tightening torques 
Exhaust gas recirculation (EGR), component location 
Exhaust Gas Recirculation (EGR), description 
Exhaust manifold, tightening torques 1 
Exhaust manifold, tightening torques 2 
Exhaust manifold, tightening torques 3 
Exhaust manifold, tightening torques 4 
Exhaust pipe, flexible tube, replacing 
Expansion tank, replacing 
Expansion valve, replacing incl draining and filling 
Explanation of wiring diagrams 
Explanations to hydraulic diagram 
Extra water separator (optional equipment), check drain 
Extra water separator (optional equipment), filter element, change 
Extra work lamp 
Fan belt and or alternator belt, replacing 
Fan belt and or alternator-, compressor belt, replacing all belts 1 
Fan belt and or alternator-, compressor belt, replacing all belts 2 
Fan motor, assembly 
Fan motor, description 
Fan motor, disassembly 
Fan motor, replacing 
Fan motor, tools 
Fan motor, troubleshooting 
Fan pump, assembly 
Fan pump, description 
Fan pump, disassembly 
Fan pump, parts inspection 
Feed pump, checking feed pressure 
Fire prevention measures 
Flywheel, tightening torques 1 
Flywheel, tightening torques 
FOG (Falling Object Guard), installing new 
Fog 
Foot relief valve (flow sensing valve), description 
FOPS (Falling Object Protecting Structure), installing new 
FOPS 
Frame and track unit, description 1 
Frame and track unit, description 2 
Frame and track unit, specifications 1 
Frame and track unit, specifications 
Front idler, installing 
Front idler, removing 
Front idler, replacing one 
FU18, description and measuring 
FU26, description and measuring 
Fuel 1 
Fuel 2 
Fuel feed pump, description 
Fuel filler pump, specifications 1 
Fuel filler pump, specifications 
Fuel filling pump, installing 
Fuel filling pump, removing 
Fuel filter, change 
Fuel level sender, replacing 
Fuel pump, inspection 
Fuel sampling, method 
Fuel system, bleeding 1 
Fuel system, bleeding 2 
Fuel system, component location 1 
Fuel system, component location 2 
Fuel system, description 
Fuel system, specifications 1 
Fuel system, specifications 
Fuel tank air ventilation filter, change 
Fuel tank sediment, drain 
Fuel tank, description 
Fuel tank, specifications 1 
Fuel tank, specifications 
Full track guard, replacing 
Function description 1 
Function description 2 
Function description 
Fuse, description 
FX1005, description and measuring 
FX1006, description and measuring 
FX1007, description and measuring 
FX1008, description and measuring 
FX1032, description and measuring 
Gear pump, parts inspection 
General description 
General fault diagnosis information 
General, precautions 
General, tools 
GPS control unit GPS-ECU, description 
GPS control unit GPS-ECU, specifications 
Grease 
Hammer and shear pedal valve (RCV), replacing 
Hammer hydraulic option, installing new 
Hammer return filter, description 
Hammer return filter, specifications 1 
Hammer return filter, specifications 2 
Hammer return filter, specifications 
HE2501, description and measuring 
Health hazards with paint, plastics and rubber 
Heater core, replacing 
Heating system, description 
High pressure air system, pressure, checking 
High Sulphur Fuel Conversion kit, installing new 
Horn, replacing 
Hose (MCV to arm cylinder) leakage 
Hose rupture valves 
Hoses and tubes 
Hour counter, specifications 1 
Hour counter, specifications 
Hour meter, replacing 
HVAC system 
Hydraulic components, description 1 
Hydraulic components, description 2 
Hydraulic components, storage and transport 
Hydraulic cylinders, dieseling 
Hydraulic diagram, ports 1 
Hydraulic diagram, ports 2 
Hydraulic diagram, schematic 
Hydraulic diagram, standard 1 
Hydraulic diagram, standard 2 
Hydraulic diagram, with option components 1 
Hydraulic diagram, with option components 2 
Hydraulic diagram, with option components 3 
Hydraulic diagram, with option components 4 
Hydraulic fan modification kit, installing new 
Hydraulic hose assembly leakage handling 
Hydraulic oil 1 
Hydraulic oil 2 
Hydraulic oil cooler outside, cleaning 
Hydraulic oil cooler, description 
Hydraulic oil cooling system, description 
Hydraulic oil cooling system, specifications 1 
Hydraulic oil cooling system, specifications 
Hydraulic oil drain filter, change 
Hydraulic oil level, check 
Hydraulic oil return filter, replacing 
Hydraulic oil servo filter, change 
Hydraulic oil suction strainer, clean 
Hydraulic oil tank breather filter, replacing 
Hydraulic oil tank, description 
Hydraulic oil tank, replacing 1 
Hydraulic oil tank, replacing 2 
Hydraulic oil tank, specifications 1 
Hydraulic oil tank, specifications 
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump 
Hydraulic oil temperature sensor, replacing 
Hydraulic oil, changing 
Hydraulic oil, description 
Hydraulic oil, storage and handling 
Hydraulic pressure, specifications 
Hydraulic pump (removed), changing shaft seal 
Hydraulic pump, description 
Hydraulic pump, replacing 1 
Hydraulic pump, replacing 2 
Hydraulic pump, specifications 1 
Hydraulic pump, specifications 
Hydraulic quickfit, adjustment 
Hydraulic quickfit, description 
Hydraulic system flushing method 
Hydraulic system, cleanliness when handling hydraulic components 
Hydraulic system, description 
Hydraulic system, position of main components 
Hydraulic system, repair of hydraulic components in workshop 
Hydraulic system, work instructions 
Hydraulic system 
Idler gear nut comes off, D13 & D16 
Idler, assembly 
Idler, description 
Idler, disassembly 
Idler, measurement of wear 
I-ECU, I O list 
I-ECU, MID 140, changing non-Programd ECU 
I-ECU, MID 140, changing pre-Programd ECU 
IG2501, description and measuring 
Ignition switch, replacing 
Information display, check 
Injector sleeves, replacing 
Inlet and exhaust system, component location 1 
Inlet and exhaust system, component location 2 
Inlet and exhaust system, description 1 
Inlet and exhaust system, description 2 
Inlet and exhaust system, tightening torques 1 
Inlet and exhaust system, tightening torques 2 
Inlet and exhaust system, tightening torques 3 
Inlet and exhaust system, tightening torques 4 
Instrument control unit I-ECU, function description 
Instrument control unit I-ECU, specifications 1 
Instrument control unit I-ECU, specifications 
Instrument panel, replacing (left) 
Instrument panel, replacing (right) 
Instruments and controls, front instrument panel 1 
Instruments and controls, front instrument panel 2 
Instruments and controls, left instrument panel 1 
Instruments and controls, left instrument panel 2 
Instruments and controls, overview 1 
Instruments and controls, overview 2 
Instruments and controls, rear instrument panel 1 
Instruments and controls, rear instrument panel 2 
Instruments and controls, right instrument panel 1 
Instruments and controls, right instrument panel 2 
Intake actuator, replacing 
Intercooler, replacing 1 
Intercooler, replacing 2 
Keypad, description 1 
Keypad, description 2 
Keypad, description 3 
Keypad, specification 1 
Keypad, specification 2 
Keypad, specification 
Lead and connector checks 
Line rupture valve (arm), air breathing 
Line rupture valve (arm), assembly 
Line rupture valve (arm), description 
Line rupture valve (arm), disassembly 
Line rupture valve (arm), specifications 1 
Line rupture valve (arm), specifications 
Line rupture valve (arm), troubleshooting 
Line rupture valve (boom), air breathing 
Line rupture valve (boom), assembly 
Line rupture valve (boom), description 
Line rupture valve (boom), disassembly 
Line rupture valve (boom), specifications 1 
Line rupture valve (boom), specifications 
Line rupture valve (boom), troubleshooting 
Line rupture valve pressure, checking and adjusting 
Link, description 
Longitudinal adjustment cable, replacing 
Longitudinal suspension cable, replacing 
Loose and loss of bolts, check 
Lower boom cylinder bushing, replacing 
Lower wiper motor, description 
Lower wiper motor, specifications 1 
Lower wiper motor, specifications 
Lubrication and service chart 1 
Lubrication and service chart 2 
Lubrication oil consumption, checking 
Lubrication oil pressure, checking with pressure gauge 
Lubrication system, component locations 1 
Lubrication system, component locations 2 
Lubrication system, description 
Lubrication system, specifications 1 
Lubrication system, specifications 
Lubrication, see lubrication chart 
MA2301-MA2306, description and measuring 
MA2506, description and measuring 
MA2507, description and measuring 
MA4212, description and measuring 
MA9109, description and measuring 
MA9110, description and measuring 
MA9111, description and measuring 
MA9116, description and measuring 
MA9117, description and measuring 
MA9118, description and measuring 
MA9120, description and measuring 
MA9121, description and measuring 
MA9122, description and measuring 
MA9123, description and measuring 
MA9125, description and measuring 
Machine model 
Machine view 1 
Machine view 2 
Machine weight, specifications 1 
Machine weight, specifications 
Main control valve troubleshooting 
Main control valve, description 1 
Main control valve, description 2 
Main control valve, disassembly and assembly 
Main control valve, port size and tightening torque 1 
Main control valve, port size and tightening torque 2 
Main control valve, specifications 1 
Main control valve, specifications 
Main pressure relief valve, replacing 
Main relief valve, adjustment 
Main relief valve, description 
Main relief valve, disassembly 
Maintenance service, daily 
Maintenance service, every 50 hours 
Maintenance service, every 250 hours 
Maintenance service, every 500 hours 
Maintenance service, every 1000 hours 
Maintenance service, every 2000 hours 
Maintenance service, every 4000 hours 
Maintenance service, every 4500 hours 
Maintenance service, every 6000 hours 
Maintenance service, every 8000 hours 
Maintenance service, every 12000 hours 
Maintenance service, first 500 hours 1 
Maintenance service, first 500 hours 2 
Maintenance service, general 
Make up valve, description 
MATRIS, reading, export reading 
Measurement conversion tables 
Measuring condition 
Measuring of swing bearing clearance 
Menu tree 
MID128 SID230, description and measuring 
MID140 PID251, description and measuring 
MID140 PPID1144, description and measuring 
MO2501, description and measuring 
MO2504, description and measuring 
MO3301, description and measuring 
Mode (foot) actuator, replacing 
Mode selection, description 1 
Mode selection, description 2 
Modification of CareTrack wire harness 
Move and operate machine safely 
New EATS burner 
New EATS fuel pump 
New E-ECU introduced 
New expansion tank 
New fuel filter housing 
New inlet pipe for air compressor 
New log for DPF and ECO mode 
New method for fuel system bleeding 
New method for installing injectors 
New product 
New product 1 
New product 2 
New product 3 
New product 4 
New product 5 
New software for blue smoke issue 
New software for E-ECU and ACM 
New software for semi auto function and overload pressure 
New software, E-ECU & ACM 
New software, I-ECU 
New TechTool VCADS Pro interface 
Oil cooler fan motor, replacing 
Oil cooler fan pump, replacing 
Oil cooler line bypass valve (check valve), replacing 
Oil cooler, replacing 
Oil cooler, tightening torques 1 
Oil cooler, tightening torques 
Oil level gauge, replacing 
Oil level sensor, changing 1 
Oil level sensor, changing 2 
Oil sampling, method 
Oil sampling, sampling points 
Oil sump, tightening torque 1 
Oil sump, tightening torque 
Oil-bath air cleaner's reservoir (optional equipment), clean, and oil, change 
Oil-bath air cleaner's reservoir (optional equipment), filter insert, clean 
Oil-bath air cleaner's reservoir (optional equipment), oil, check 
Option confluence check 
Overflow valve, replacing 
Overload warning 
Overview 
Pedal control on X1 (proportional 2-way), installing new 
Perform a service regeneration 
Pilot filter hose and gear pump hose 
Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve) 
Port relief valve pressure, measuring and adjusting 
Port relief valve, description 
Port relief valve, disassembly and assembly 
Portable refillable O-ring kits 
Power derating 
Power supply ECC, description and measuring 
Power supply E-ECU, description and measuring 
Power supply I-ECU, description and measuring 
Power supply V-ECU, description and measuring 
Power supply W-ECU, description and measuring 
Power supply, ACM (Aftertreatment Control Module), description and measuring 
Power transmission, description 
PPID1336, description and measuring 
Pre-cleaner cyclone type, installing new 
Preheating coil, replacing 1 
Preheating coil, replacing 2 
Pre-heating relay, replacing 
Preheating, description 
Pressure accumulator, description 
Pressure accumulator, specifications 1 
Pressure accumulator, specifications 
Pressure relief valve, troubleshooting 
Pressure testing 
Product plates 
Proportional relief valve, description 
Proportional relief valve, specifications 1 
Proportional relief valve, specifications 
Proportional solenoid valve (power shift), replacing 
Proportional solenoid valve, description 1 
Proportional solenoid valve, description 
Proportional solenoid valve, measuring and adjustment 
Proportional solenoid valve, specifications 1 
Proportional solenoid valve, specifications 2 
Proportional solenoid valve, specifications 3 
Proportional solenoid valve, specifications 4 
Proportional solenoid valve, specifications 
Proportional solenoid valve, troubleshooting 
Pump double acting for preset, installing new 
Pump double acting piping for preset, installing new 
Pump double acting piping, installing new 
Pump gearbox coupling assembly, replacing 
Pump gearbox flange, replacing 
Pump regulator, replacing 
Pump suction hose and pipe, replacing 
Pump, assembly 
Pump, disassembly 
Pump, installation 
Pump, maintenance standard 
Pump, troubleshooting 
PWM2503, description and measuring 
PWM9109, description and measuring 
PWM9123, description and measuring 
PWM9124, description and measuring 
PWM9129, description and measuring 
PWM9130, description and measuring 
PWM9141, description and measuring 
PWM9143, description and measuring 
PWM9145, description and measuring 
PWM9146, description and measuring 
Quick fit control, description 
Quick fit in basic machine, installing new 
Quick fit piping on arm, installing new 
Quick fit piping on arm-UQF, installing new 
Quick fit piping on Base machine-UQF 
Quick fit piping on boom, installing new 
Quickfit system, operation 
Quickfit, installation 
Quickfit, removal 
Quickfit, replacing 
Radiator hose upper, replacing 
Radiator hoses lower, replacing 
Radiator outside, cleaning 
Radiator, description 1 
Radiator, description 2 
Radiator, description 3 
Radiator, replacing 
Radio with CD and MP3 player, description 1 
Radio with CD and MP3 player, description 2 
Radio with CD and MP3 player, specifications 1 
Radio with CD and MP3 player, specifications 
Radio, description 
Radio, installing new 
Radio, replacing 
RE2501, description and measuring 
RE3101, description and measuring 
RE3301, description and measuring 
RE3302, description and measuring 
RE4206, description and measuring 
Rear view camera, installing new 
Rear view camera, replacing 
Rear view camera, specifications 1 
Rear view camera, specifications 
Rear window, replacing 
Rear-view mirror, changing 
Receiver, replacing incl draining and filling 
Recoil spring cylinder seal kit, replacing 
Recoil spring grease valve 
Recommendations for Oil Sampling Intervals 
Recommended hydraulic oil, specifications 
Recommended lubricants 1 
Recommended lubricants 2 
Recommended lubricants 3 
Regeneration process, description 
Regulator, assembly 
Regulator, description 
Regulator, disassembly 
Regulator, maintenance 
Relay, description 
Relay, specifications 1 
Relay, specifications 
Remote control valve (Lever), assembly 
Remote control valve (Lever), description 
Remote control valve (Lever), disassembly 
Remote control valve (Lever), maintenance standard 
Remote control valve (lever), replacing 
Remote control valve (Lever), specifications 1 
Remote control valve (Lever), specifications 
Remote control valve (Lever), troubleshooting 
Remote control valve (pedal), assembly 
Remote control valve (pedal), description 
Remote control valve (pedal), disassembly 
Remote control valve (pedal), maintenance standard 
Remote control valve (pedal), replacing 
Remote control valve (pedal), specifications 1 
Remote control valve (pedal), specifications 2 
Remote control valve (pedal), specifications 3 
Remote control valve (pedal), specifications 
Remote control valve (pedal), troubleshooting 
Removable counterweight cylinder, description 
Removable counterweight cylinder, specifications 1 
Removable counterweight cylinder, specifications 
Removable counterweight, installing 
Removable counterweight, removing 
Replacement parts 
Reporting of product misuse & near-miss report 
Reports 
Retractable track, installing 
Retractable track, removing 
Return filter for hammer shear, installing new 
Ring gear grease pipe, replacing 
Rocker arm shaft, tightening torques 1 
Rocker arm shaft, tightening torques 
Rocker arms, replacing 
Rotating beacon, installing new 
Rotating beacon, replacing 
Rotating beacon, specifications 1 
Rotating beacon, specifications 
Rotating beacon 
Rotator (X3 Line option), description 
Rotator pump, specifications 
Rotator valve, adjustment 
Routines for reporting cracks on Boom and Arm 
Rupture valve, replacing (boom cylinder) 
Rupture valve, replacing (dipper arm cylinder) 
SAE J1708 1587 Information link, description and measuring 1 
SAE J1708 1587 Information link, description and measuring 2 
SAE J1939 CAN control link, description and measuring 
SAEJ1939 CAN7 Control link, descripton and measuring 
Safe start and stop, description 
Safety concerns everybody! 
Safety net, installing new 
Safety rules when servicing 
Safety when handling oils and fuel 
Safety when handling the machine 
Safety when servicing 
Safety when using lifting equipment 
Safety when working with air conditioning refrigerant 
Safety when working with batteries 
Safety when working with hydraulic systems 
SE2203, description and measuring 
SE2301, description and measuring 
SE2303, description and measuring 
SE2509, description and measuring 
SE2510, description and measuring 
SE2514, description and measuring 
SE2515, description and measuring 
SE2516, description and measuring 
SE2519, description and measuring 
SE2521, description and measuring 
SE2522, description and measuring 
SE2527, description and measuring 
SE2528, description and measuring 
SE2529, description and measuring 
SE2603, description and measuring 
SE2606, description and measuring 
SE2701, description and measuring 
SE2703, description and measuring 
SE8701, description and measuring 
SE8702, description and measuring 
SE8705, description and measuring 
SE8706, description and measuring 
SE9105, description and measuring 
SE9401, description and measuring 
Seat cushion, replacing 
Seat heater, checking 
Seat support, replacing 1 
Seat support, replacing 2 
Seat, replacing 1 
Seat, replacing 2 
Seats with heating, installing new 
Selection of track shoes 
Service connection and programming connection 1 
Service connection and programming connection 2 
Service history (included in the respective Operator's manual), fill in. 
Service methods 
Service mode 1 
Service mode 2 
Service positions 
Service 
Servo hydraulic block 
Servo hydraulic pressure, adjustment 
Servo pump, assembly 1 
Servo pump, assembly 2 
Servo pump, description 
Servo pump, disassembly 1 
Servo pump, disassembly 2 
Servo pump, replacing 1 
Servo pump, replacing 2 
Servo pump, specifications 1 
Servo pump, specifications 
Shock reducing valve, description 
Shock reducing valve, specifications 1 
Shock reducing valve, specifications 
Shuttle valve block, description 
SID211, description and measuring 
SID232, description and measuring 1 
SID232, description and measuring 2 
Side window, replacing 
Slew priority valve, disassembly 
Slope rotator piping on boom, installing new 
Software parameters, description 1 
Software parameters, description 2 
Software parameters, description 3 
Solenoid valve, description 1 
Solenoid valve, description 
Solenoid valve, disassembly and assembly 
Solenoid valve, inspection 
Solenoid valve, replacing 
Solenoid valve, specifications 1 
Solenoid valve, specifications 2 
Solenoid valve, specifications 3 
Solenoid valve, specifications 4 
Solenoid valve, specifications 
Solenoid valve, troubleshooting 
Spark plug cable, replacing 1 
Spark plug cable, replacing 
Spark plug, checking 
Spark plug, replacing 1 
Spark plug, replacing 
Speaker, replacing 
Special tools for troubleshooting 
Specification, filling capacities 1 
Specification, filling capacities 2 
Specification, filling capacities 3 
Specification, filling capacities 4 
Spring package, assembly dimension 1 
Spring package, assembly dimension 2 
Spring package, assembly 
Spring package, disassembly 
Sprocket, installation 
Sprocket, measurement of wear 
Sprocket, removal 
Sprocket, replacing one 
Standard tightening torques 
Start lock, description 
Start switch, description 
Start switch, specifications 1 
Start switch, specifications 
Starter motor, description 
Starter motor, replacing 1 
Starter motor, replacing 2 
Starter motor, specifications 1 
Starter motor, specifications 
Starter motor, tests 
Starter relay, replacing 1 
Starter relay, replacing 2 
Starter switch, testing 
Starting engine with booster cables 
Starting operation 
Starting with booster batteries 
Stop valve 
Straight travel pedal, description 
Straight traveling performance 
Sun shield front, installing new 
Superstructure, installing 
Superstructure, removing 
Support information 
SW2506, description and measuring 
SW2701, description and measuring 
SW3301, description and measuring 
SW9160, description and measuring 
SW9161, description and measuring 
SW9162, description and measuring 
Swing bath grease, check 
Swing gearbox oil level, check 
Swing gearbox removed, replacing seal 
Swing gearbox, assembly 
Swing gearbox, description 1 
Swing gearbox, description 2 
Swing gearbox, disassembly 
Swing gearbox, maintenance standard 
Swing gearbox, replacing 
Swing gearbox, specifications 1 
Swing gearbox, specifications 
Swing motor gearbox, changing oil 
Swing motor relief valve, replacing 
Swing motor removed, replacing seal 
Swing motor, assembly 
Swing motor, description 
Swing motor, disassembly 
Swing motor, maintenance standard 
Swing motor, replacing 
Swing motor, specifications 1 
Swing motor, specifications 
Swing ring gear bearing, lubricate 
Swing ring gear inner seal, replacing 1 
Swing ring gear inner seal, replacing 2 
Swing ring gear outer seal, replacing 
Swing ring gear, description 
Swing ring gear, replacing 
Swing ring gear, specifications 1 
Swing ring gear, specifications 
Swing speed 
Swing unit, replacing 
Switch control on X1 (on off, 2-way), installing new 
Switch control on X1 (On Off,1-way), installing new 
Tech Tool Service Tool 
Test-run and check 
The authorization for new Anti-theft function 
The machine, check for external damages, cracks and wear damages 
Thermostat, checking 
Thermostat, replacing 
Thermostat, specifications 1 
Thermostat, specifications 2 
Thermostat, specifications 3 
Thermostat, specifications 4 
Tightening torque, cylinder head 1 
Tightening torque, cylinder head 
Tightening torque, fuel system 1 
Tightening torque, fuel system 
Tightening torque, specifications 
Tightening torque, specifications 1 
Tightening torque, specifications 2 
Tightening torque, specifications 3 
Tightening torque, specifications 4 
Tightening torque, specifications 5 
Tightening torque, specifications 6 
Tightening torque, specifications 7 
Tightening torque, specifications 8 
Tightening torque, specifications 9 
Tightening torque, specifications 10 
Tightening torque, specifications 
Tightening torques, unit injector 1 
Tightening torques, unit injector 2 
Tightening torques, unit injector 3 
Tightening torques, unit injector 4 
Tightening torques, valve cover 1 
Tightening torques, valve cover 
Tightening torques 
Tool box assembly, replacing 
Tools & equipment 
Top roller, description 1 
Top roller, description 2 
Top roller, measurement of wear 1 
Top roller, measurement of wear 2 
Top roller, replacing one 
Track chain assembly, installing 
Track chain assembly, removing 
Track chain, description 
Track chain, measurement of wear 
Track gearbox (removed), replacing floating seal 
Track gearbox oil level, check 
Track gearbox, assembly 1 
Track gearbox, assembly 2 
Track gearbox, description 1 
Track gearbox, description 2 
Track gearbox, description 3 
Track gearbox, description 4 
Track gearbox, disassembly 1 
Track gearbox, disassembly 2 
Track gearbox, maintenance standard 1 
Track gearbox, maintenance standard 2 
Track gearbox, replacing cover 1 
Track gearbox, replacing cover 2 
Track gearbox, replacing 
Track gearbox, specifications 
Track gearbox, specifications 1 
Track gearbox, specifications 2 
Track gearbox, specifications 3 
Track gearbox, specifications 4 
Track gearbox, specifications 5 
Track gearbox, specifications 6 
Track gearbox, specifications 7 
Track gearbox, specifications 8 
Track guard, replacing one 
Track guards 
Track link, dimension 
Track link 
Track links, replacing 
Track motor gearbox, changing oil 
Track motor relief valve, replacing 1 
Track motor relief valve, replacing 2 
Track motor, assembly 1 
Track motor, assembly 2 
Track motor, assembly 3 
Track motor, description 1 
Track motor, description 2 
Track motor, description 3 
Track motor, disassembly 1 
Track motor, disassembly 2 
Track motor, disassembly 3 
Track motor, maintenance standard 1 
Track motor, maintenance standard 2 
Track motor, replacing 1 
Track motor, replacing 2 
Track motor, specifications 
Track motor, specifications 1 
Track motor, specifications 2 
Track motor, specifications 3 
Track motor, specifications 4 
Track motor, specifications 5 
Track motor, specifications 6 
Track recoil spring (tensioner) assembly, replacing 
Track running speed 1 
Track running speed 2 
Track shoe bolts, check 
Track shoe, replacing one 
Track shoes 1 
Track shoes 
Track tension condition, check 
Track unit, replacing 
Track, adjusting track sag 
Travel alarm, installing new 
Travel alarm, replacing 
Travel alarm, specifications 1 
Travel alarm, specifications 
Travel alarm 
Travel Speed 1 
Travel Speed 2 
Troubleshooting (10kw) 
Troubleshooting 1 
Troubleshooting strategy 
Troubleshooting tools 
Troubleshooting 
Turbocharger, description 1 
Turbocharger, description 2 
Turbocharger, replacing 1 
Turbocharger, replacing 2 
Turbocharger, specifications 1 
Turbocharger, specifications 2 
Turbocharger, specifications 3 
Turbocharger, specifications 4 
Turbocharger, tightening torques 1 
Turbocharger, tightening torques 2 
Turbocharger, tightening torques 3 
Turbocharger, tightening torques 4 
Under cover, superstructure 
Undercarriage, description 1 
Undercarriage, description 2 
Undercarriage, tightening torque 
Undercarriage, tightening torque 1 
Undercarriage, tightening torque 2 
Undercarriage, tightening torque 3 
Undercarriage, tightening torque 4 
Undercarriage, tightening torque 5 
Undercarriage, tightening torque 6 
Undercarriage, tightening torque 7 
Undercarriage, tightening torque 8 
Unit injector, replacing 
Unit injectors, adjusting pretension 
Unit injectors, description 
Upper boom cylinder bushing, replacing 
Upper wiper motor, description 
Upper wiper motor, specifications 1 
Upper wiper motor, specifications 
Valve mechanism, specifications 
Valves, adjusting 1 
Valves, adjusting 2 
Valves, adjusting 3 
Valves, adjusting 4 
VCADS Pro service tool 
VCADS Pro socket, measuring 
VCADS Pro, 17030-3 - Parameter, programming 
VCADS Pro, connecting problems 
VCADS Pro, logged errors, read off 
VCADS Pro, MID 128, programming E-ECU 1 
VCADS Pro, MID 128, programming E-ECU 2 
VCADS Pro, Operations 
VCADS Pro, Operations 1 
VCADS Pro, Operations 2 
VCADS Pro, Operations 3 
VCADS Pro, Operations 4 
VCADS Pro, Operations 5 
VCADS Pro, Operations 6 
VCADS Pro, Operations 
V-ECU, I O list 1 
V-ECU, I O list 2 
V-ECU, I O list 3 
V-ECU, MID 187, changing non-Programd ECU 
V-ECU, MID 187, changing pre-Programd ECU 
Vehicle control unit V-ECU, function description 1 
Vehicle control unit V-ECU, function description 2 
Vehicle information 
Vent actuator, replacing 
Voltage converter, replacing 
Volvo Product incident accident report & Interview Form 
Washer check valve 
Washer fluid level, check 
Waste handling 
Water separator filter element, change 
Water separator, check drain 
W-ECU antenna connector 
W-ECU, I O list 
W-ECU, MID142, changing non-Programd ECU 1 
W-ECU, MID142, changing non-Programd ECU 2 
W-ECU, MID142, changing pre-Programd ECU 1 
W-ECU, MID142, changing pre-Programd ECU 2 
Welding on the machine 
Window limit switch, description 
Windows, general 
Windscreen flusher pump, replacing 
Windscreen flusher pump, specifications 1 
Windscreen flusher pump, specifications 
Windscreen wiper front, replacing motor 
Windscreen wiper, description 
Windscreen wiper, replacing controller 
Windscreen wiper, replacing switch 
Windscreen, replacing 
Windshield guard 
Windshield, water and dust entering 
Wiper controller, description 
Wiper controller, specifications 1 
Wiper controller, specifications 
Wireless control unit W-ECU, specification 1 
Wireless control unit W-ECU, specification 
Wiring diagram 1 
Wiring diagram 2 
Wiring diagram SCH01-1 
Wiring diagram SCH01-2 
Wiring diagram SCH02-1 
Wiring diagram SCH02-2 
Wiring diagram SCH02-3 
Wiring diagram SCH03-1 
Wiring diagram SCH03-2 
Wiring diagram SCH03-3 
Wiring diagram SCH04-1 
Wiring diagram SCH04-2 
Wiring diagram SCH05-1 
Wiring diagram SCH05-2 
Wiring diagram SCH07-1 
Wiring diagram SCH07-2 
Wiring diagram SCH08-1 
Wiring diagram SCH08-2 
Wiring diagram SCH08-3 
Wiring diagram SCH10-1 
Wiring diagram SCH10-2 
Wiring diagram SCH11-1 
Wiring diagram SCH11-2 
Wiring diagram SCH12-1 
Wiring diagram SCH12-2 
Wiring diagram SCH13-1 
Wiring diagram SCH13-2 
Wiring diagram SCH14-1 
Wiring diagram SCH14-2 
Wiring diagram SCH15-1 
Wiring diagram SCH15-2 
Wiring diagram SCH15-3 
Wiring diagram SCH16-1 
Wiring diagram SCH16-2 
Wiring diagram SCH17-1 
Wiring diagram SCH17-2 
Wiring diagram SCH18-1 
Wiring diagram SCH18-2 
Wiring diagram SCH20 
Wiring diagram SCH22-1 
Wiring diagram SCH22-2 
Wiring diagram SCH24-1 
Wiring diagram SCH24-2 
Wiring diagram SCH24-3 
Wiring diagram SCH24-4 
Wiring diagram SCH30-1 
Wiring diagram SCH30-2 
Wiring diagram, electrical distribution box 
Wiring harnesses 1 
Wiring harnesses 2 
Work light rear, installing new 
Work lighting, replacing one head lamp assy 
Work lights and extra lights, description 
Work lights and extra lights, specifications 1 
Work lights and extra lights, specifications 
Working in environmentally contaminated areas 
X1 control, description 
X1 Line, description 
X1 pressure control, description 
X1 return filter (optional equipment), change 
X1 roll switch for proportional control, installing new 
X3 control, description 
X3 control, X3 valve proportional, installing new 
X3 in basic machine, installing new