Volvo ECR38 Excavator Service Repair Manual

Volvo ECR38 Excavator Service Repair Manual

Size: 56.98 MB
Format: PDF
Language: English
Machine:Excavator 
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Machine Model: ECR38 
Pages: 4008 Pages

The Bookmarks of Volvo ECR38 Excavator Service Repair Manual:
1.ECR28 ECR38
Descriptions
 Alternator, description
 Antitheft device, first activation of a new A-ECU
 Automatic kick-down
 Battery, description
 Cab, description
 Cable and component marking explanations
 Camshaft, description
 CareTrack W-ECU, description
 Components list electr
 Counterweight, description
 Crankshaft, description 1
 Crankshaft, description
 Cylinder block, description
 Cylinder head, description
 Description, general
 Electrical symbols and designation
 Engine, description 1
 Engine, description
 Exploded view, cylinder block
 Exploded view, cylinder head
 Fuel filter, description
 Fuel injection nozzle
 Fuel injection pump, description
 Fuel pump, description
 Fuel system, description
 Fuel tank, description
 Fuel, recommendation
 Fuse box, description
 Gear motor, exploded view
 Gear train and camshaft, description
 General notes to be observe when working on power transmission assemblies
 Hydraulic components, storage and transport
 Hydraulic cylinders, dieseling
 Hydraulic oil cooler, description
 Hydraulic oil, description
 Hydraulic oil, storage and handling
 Hydraulic pump, description
 Hydraulic tank, description
 Infrared Thermometer
 Instrument panel, description
 Instrument panel, electrical circuit
 Instrument panel, operation
 Location of components
 Lubricants, specifications
 Lubricating system, description
 Main control valve, description
 Maintenance standards
 Oil pump, description
 Option anti-theft, instruction
 Pistons, description
 Product plate, description
 Return line filter - description and operation
 Service and maintenance
 Shuttle valve, swing brake
 Slew motor, break release valve
 Slew motor, description 1
 Slew motor, description
 Starter motor, description
 Starting engine with booster cables
 Swivel joint, description
 Tightening torque
 Timing gear, description 1
 Timing gear, description
 Towing, measures
 Transporting and lifting the machine
 Travel motor, description
 Travel motor, exploded view
 Troubleshooting chart engine
 Undercarriage, description
 Valve cover, description and operation
 Valve mechanism, description
Diagrams
 Hydraulic circuit (EU)
 Hydraulic circuit (US)
 Hydraulic circuit, accessories
 Hydraulic circuit, boom
 Hydraulic circuit, bucket
 Hydraulic circuit, dipper arm
 Hydraulic circuit, dozer blade
 Hydraulic circuit, slewing gear and offset
 Hydraulic circuit, travel motors
 Hydraulic diagram 1
 Hydraulic diagram 2
 Hydraulic diagram 3
 Hydraulic diagram 4
 Hydraulic diagram 5
 Hydraulic diagram 6
 Hydraulic diagram 7
 Hydraulic diagram 8
 Hydraulic diagram 9
 Hydraulic diagram 10
 Hydraulic diagram, component list 2
 Hydraulic diagram, component list 3
 Hydraulic diagram, component list 4
 Hydraulic diagram, component list 5
 Hydraulic diagram, component list 6
 Hydraulic diagram, component list 7
 Hydraulic diagram, component list 8
 Hydraulic diagram, component list 9
 Hydraulic diagram, component list 10
 Hydraulic diagram, component list
 Hydraulic diagram, control pattern selector valve
 Hydraulic diagram, swing system
 Wiring diagram 1
 Wiring diagram 2
 Wiring diagram 3
 Wiring diagram 4
 Wiring diagram 5
 Wiring diagram 6
 Wiring diagram 7
 Wiring diagram 8
 Wiring diagram 9
 Wiring diagram, cab and accessories
 Wiring diagram, electronic system
 Wiring diagram, engine part
 Wiring diagram, general 1
 Wiring diagram, general 2
 Wiring diagram, hydraulic system
 Wiring diagram, safety and service
 Wiring diagram, working lights
Repair
 Adjusting operation
 Adjusting the Track Tension
 Adjustment of secondary valves
 Air cleaner, description
 Air cleaner, installing
 Air cleaner, removing
 Alternator, inspection
 Alternator, installing
 Alternator, removing
 Assembling the crawler track
 Assembling the guide sprocket
 Assembling the rubber track
 Assembling the superstructure
 Assembling the top roller
 Assembling the track roller
 Assembling the travel motor
 Auto idling device, description
 Automatic idling device, installing
 Automatic idling device, removing
 Batteries, replacing
 Battery condition, check
 Bucket cylinder, installation
 Bucket cylinder, removal
 Cab door, changing door catch
 Cab, installing
 Cab, removing
 Checking the hydraulic oil level 1
 Checking the hydraulic oil level
 Cleaning of the machine
 Cleaning the oil cooler
 Cold start device, description
 Compression pressure inspection
 Coolant pump, installing
 Coolant pump, removing
 Coolant, changing  1
 Coolant, changing
 Cooling system, description
 Cooling system, disassembly assembly
 Cooling system, flushing
 Cooling system, maintenance
 Counterweight, fitting
 Counterweight, removing
 Cylinder block, disassembly and assembly
 Cylinder block, parts inspection and measurement
 Cylinder head, disassembly assembly
 Cylinder head, parts inspection and measurement
 Cylinder speed
 Dimensions
 Door, replacing
 Electronic system troubleshooting guide 2
 Electronic system troubleshooting guide
 Engine hood, installing
 Engine hood, removing
 Engine mounting
 Engine mounts, removing
 Engine mounts, replacing
 Engine, air cleaner maintenance 1
 Engine, air cleaner maintenance
 Engine, changing oil and filter
 Engine, installing
 Engine, removing
 Exhaust system, description
 Fan belt and or alternator belt, checking and adjusting tension 1
 Fan belt and or alternator belt, checking and adjusting tension
 Fan belt and or alternator belt, replacing
 FR pressure control valve, checking and adjusting
 Fuel filter water separator, description
 Fuel filter, replacing
 Fuel injection pump, disassembly and assembly
 Fuel level, checking
 Fuel line, water separator, check and drain
 Fuel line, water separator, check and drain1
 Fuel lines, description
 Fuel pump, installing
 Fuel pump, removing
 Fuel tank, installing
 Fuel tank, removing
 Gear train and camshaft, disassembly and assembly
 Gear train and camshaft, parts inspection and measurement
 Heater core, replacing
 Hose rupture valve, installing new
 Hydraulic oil cooler, installing
 Hydraulic oil cooler, removing
 Hydraulic oil filter, replacing
 Hydraulic oil tank, changing oil
 Hydraulic oil tank, installing
 Hydraulic oil tank, removing
 Hydraulic pump, replacing
 Hydraulic swivel joint, installing
 Hydraulic swivel joint, removing
 Idling speed, checking and adjusting
 Injectors, description
 Instrument console, installing
 Instrument console, removing
 Instrument console, removing1
 Instrument control unit I-ECU, description
 Intake and exhaust system, description
 LS pressure relief valve, checking and adjusting
 Lubrication system, disassembly and assembly
 Lubrication system, parts inspection and measurement
 Main control valve, installation
 Main control valve, removal
 Measuring condition
 Operator's seat, installing
 Operator's seat, removing
 Others, standard tightening torque
 Paint and Finish
 Periodic inspection and maintenance procedure
 Periodic maintenance chart
 Periodic maintenance
 Pilot pressure, checking and adjusting
 Protecting screen, installing new
 Radiator, installing
 Radiator, removing
 Relays and fuses in engine compartment 1
 Relays and fuses in engine compartment
 Removing the crawler tracks
 Removing the guide sprocket 1
 Removing the guide sprocket
 Removing the rubber track
 Removing the superstructure
 Removing the top roller
 Removing the track roller
 Removing the travel motor
 Seat safety belt, replacing
 Service points
 Service position 2
 Service position 3
 Service positions
 Silencer, installing
 Silencer, removing
 Sprocket, measurement of wear
 Stand-by pressure
 Starter motor, installing
 Starter motor, removing
 Swing motor, installing 1
 Swing motor, installing
 Swing motor, removing
 Swing motor, replacing counterbalance valve
 Tests and adjustments of the power control
 Thermostat, replacing
 Track tension, adjusting
 Track tension, checking
 Travel gear, dismantling
 Travel gear, mounting
 Travel Speed
 V-ECU, replacing
 Vehicle control unit V-ECU, description
Service Bulletins
 Adjustable X1 flow control
 Boom
 Capilarity leakage at the hose crimpings
 Cylinder, improvement
 Engine Tier 3 introduction
 Fuel sampling, method
 Internal leakage dozer blade, tolerance
 Left console support, improvements
 Main control valve leakage
 Maintenance of Stored Machines
 Muffler, modification
 New coolant
 New dashboard
 New engine hood hinges
 New hydraulic pump pressure hose
 New product ECR28 – ECR38, Short-Radius
 New slew motor brake kit
 New starter switch
 Option anti-theft, instruction
 Pivot play tolerance and instruction
 Pump companion
 Reporting of product misuse & near-miss report
 roduct improvements
 Rotating beacon improvement
 Slew motor improvement
 Top roller, installation torque
Special tool catalog
 General
 Index 
 Hooks
 1. Enviroment and Safety equipment 
 2. Measuring equipment
 3. Tightening and Loosening tools
 4. Lifting equipment
 5. Pullers and Pressing equipment
 6. Drifts
 7. Guide pins and Guide sleeves
 8. Pliers
 9. Fixtures
 10. Tech Tool
 11. Spare parts
Specifications
 Alternator, specifications
 Battery, specification
 Bottom track roller, tightening torque
 Bucket, specifications
 Cab, specifications
 Capacities
 Conversion tables
 Cooling system, specifications
 Drive gear, tightening torque
 Electrical system, specifications
 Engine, specifications
 Frame, technical data
 Fuel injection pump, specifications
 Fuel system, specifications
 Fuel, lubricant and filling capacities
 Fuse box, specifications
 Hammer, specification
 Hydraulic cylinder specifications
 Hydraulic system, specifications
 Hydraulic tank, specifications'
 Instrument panel, specifications
 Slew motor, specifications
 Slewing ring, tightening torques
 Starter motor, specifications
 Technical data
 Top track roller, tightening torque
 Track motor, specifications
 VOLVO standard tightening torques
 Weights
Time Guide Current generation
Time Guide Old generation
Time Guide Previous generation

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