Volvo ECR58D Excavator Service Repair Manual
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Volvo ECR58D Excavator Service Repair Manual
Size: 331.08 MB
Format: PDF
Language: English
Machine:Excavator
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Machine Model: ECR58D
Pages: 4827 Pages
The Bookmarks of Volvo ECR58D Excavator Service Repair Manual:
Description
Air conditioning unit, description
Alternator, description
Anti theft device
Attachment quick coupler
Auto Idle
Battery disconnect switch, description
Battery, description
Battery, storage
Bearings
Boom cylinder, description
Boom, description
Bottom roller, description1
Bottom roller, description2
Bucket cylinder, description
CareTrack W-ECU, description
Center passage, description1
Center passage, description2
Center passage, troubleshooting
Check valve, description
Cleaning prior to repair
Coil resistor
Communication with data buses
Component designations
Compressor
Condenser
Connectors, overview
Control lockout lever switch, description
Control pattern selector valve, description
Control pattern selector valve, ports
Cooling system, component location1
Cooling system, component location2
Cooling system, description1
Cooling system, description2
Counterweight, description
Cylinder, description
Cylinder, troubleshooting
Data buses, function
Description, general
Digging unit, description
Dipper arm cylinder, description
Dipper arm, description
Door, replacing
Dozer blade cylinder, description
Dozer blade float, description
Dozer blade, description
E-ECU, IO list
Electric horn, description
Electrical distribution box1
Electrical distribution box2
Electrical symbols and designations
Electrical system, description
Electrical system, special instructions for servicing, action when working on machine
Electrical system, special instructions for servicing, electrical components, batteries
Electrical system, special instructions for servicing, electrical components
Electrical system, special instructions for servicing, electronic components
Electrical system, special instructions for servicing, general
Electrical system
Electronic control system, description
Engine control unit E-ECU, function description
Engine control, specifications
Engine oil1
Engine oil2
Engine speed control
Engine system
Engine, description1
Engine, description2
Evaporator
Exhaust Aftertreatment System, component location
Exhaust Aftertreatment System, description
Exhaust aftertreatment system, regeneration
Exhaust Gas Recirculation (EGR), description
Expansion valve
Explanation of wiring diagrams
Fan clutch control, description
Fan speed
Frame and track unit, description
Fuel level sensor, description
Fuel system, component location1
Fuel system, component location2
Fuel system, description1
Fuel system, description2
Fuel1
Fuel2
Function description
Function description1
Fuse, description
General notes when working on hydraulic system
Hoses and tubes
HVAC system
Hydraulic components, description
Hydraulic components, storage and transport
Hydraulic diagram, schematic
Hydraulic oil cooling system, description
Hydraulic oil tank, description
Hydraulic oil, description
Hydraulic oil, storage and handling
Hydraulic power control1
Hydraulic power control2
Hydraulic pump coupling, description
Hydraulic quickfit, description
Hydraulic system, description
Hydraulic system, position of main components
Hydraulic system, repair of hydraulic components in workshop
Hydraulic system, work instructions
Hydraulic system
Idler, description
I-ECU, IO list1
I-ECU, IO list2
Instrument control unit I-ECU, function description
Instruments and controls, front instrument panel
Instruments and controls, left instrument panel
Instruments and controls, overview
Instruments and controls, rear instrument panel
Instruments and controls, right instrument panel
Intermittent wiper and washer
Keypad, description
Line rupture valve (boom arm), description
Line rupture valve (boom), troubleshooting
Line rupture valve (boom.,arm), hydraulic circuit
Line rupture valve relief pressure, adjustment
Link, description
Lubricating system, description1
Lubricating system, description2
Machine view
Main relief valve, adjusting
Menu tree
Overload warning
Port relief valve pressure, checking and adjusting
Power transmission, description
Pressure accumulator, description
Pressure adjustment and leaks checking
Pressure testing
Product plates
Proportional solenoid valve, description
Pump, description
Pump, troubleshooting
Quickfit system, operation
Radio with CD and MP3 player, description
Radio, replacing
Recommended lubricants
Regeneration process, description
Remote control valve (Lever), description
Remote control valve (lever), replacing
Remote control valve (Lever), troubleshooting
Remote control valve (pedal), description
Remote control valve (pedal), replacing
Remote control valve (pedal), troubleshooting
Rotator (X3 Line option), description
Rubber pads
Rubber shoe pad usage
Selection of track shoes
Service methods
Service mode
Service positions
Service
Servo hydraulic block
Servo pressure, checking and adjusting
Slew motor, troubleshooting
Slow blow fuse, description
Software parameters, description
Solenoid valve, description
Spring package, assembly dimension1
Spring package, assembly dimension2
Start switch, description
Starter motor, description
Starter relay, replacing
Stop valve
Swing motor, description
Swing ring gear, description
Top roller, description
Track chain, description
Track gearbox, description
Track gearbox, precautions for operation
Track gearbox, troubleshooting
Track guards
Track motor, description
Track motor, maintenance standard
Track motor, operating checks
Track motor, precautions for operation
Track motor, troubleshooting
Travel alarm, description
Travel alarm, replacing
Travel alarm
Travel Speed
Undercarriage, description
VCADS Pro, Operations
V-ECU, IO list1
V-ECU, IO list2
Vehicle control unit V-ECU, function description
Windows, general
Wiper motor, description
Wire harness layout1
Wire harness layout2
Wiring diagram, electrical distribution box
Wiring diagram1
Wiring diagram2
X1 control, description
X1 Line, description
X3 control, description
Diagrams
Component list Alternator, batteries, capacitors, electronic units, voltage outlet1
Component list Alternator, batteries, capacitors, electronic units, voltage outlet2
Component list, Fuses1
Component list, Fuses2
Component list, Heating coils
Component list, Lights
Component list, Miscellaneous1
Component list, Miscellaneous2
Component list, Motors1
Component list, Motors2
Component list, Relays1
Component list, Relays2
Component list, Sensors1
Component list, Sensors2
Component list, Solenoid valves1
Component list, Solenoid valves2
Component list, Switches1
Component list, Switches2
Explanations to hydraulic diagram
Hydraulic circuits, with option components1
Hydraulic circuits, with option components2
Hydraulic circuits, with option components3
Wiring diagram SCH01-1
Wiring diagram SCH01-2
Wiring diagram SCH02-1
Wiring diagram SCH02-2
Wiring diagram SCH03-1
Wiring diagram SCH03-2
Wiring diagram SCH04-1
Wiring diagram SCH04-2
Wiring diagram SCH05
Wiring diagram SCH07-1
Wiring diagram SCH07-2
Wiring diagram SCH08-1
Wiring diagram SCH08-2
Wiring diagram SCH10-1
Wiring diagram SCH10-2
Wiring diagram SCH12-1
Wiring diagram SCH12-2
Wiring diagram SCH13-1
Wiring diagram SCH13-2
Wiring diagram SCH15-1
Wiring diagram SCH15-2
Wiring diagram SCH18-1
Wiring diagram SCH18-2
Wiring diagram SCH22-1
Wiring diagram SCH22-2
Wiring diagram SCH24
Wiring diagram SCH25-1
Wiring diagram SCH25-2
Installation Instructions
Arm cylinder hose rupture protection piping, installing new
CareTrack, installing new1
CareTrack, installing new2
FOG (Falling Object Guard), installing new
Radio, installing new
Rotating beacon, installing new
Safety net, installing new
Slope rotator piping on arm, installing new1
Slope rotator piping on arm, installing new2
Slope rotator piping on boom, installing new3
Travel alarm, installing new
Work light rear, installing new
X3 in basic machine, installing new
Repair
Accumulator, replacing
Air cleaner, primary filter replacing1
Air cleaner, primary filter replacing2
Air cleaner, secondary filter replacing1
Air cleaner, secondary filter replacing2
Air compressor (optional equipment), air filter, cleaning
Air compressor (optional equipment), air filter, replacing
Air compressor (optional equipment), air tank water, draining
Air conditioner main filter, change
Air conditioner main filter, clean
Air conditioning unit, maintenance
Air conditioning unit, refrigerant check and recharging
Air intake hose, checking1
Air intake hose, checking2
Alternator, replacing incl function check
Antenna, replacing
Batteries, replacing1
Batteries, replacing2
Battery condition, check
Battery disconnector, replacing
Battery, charging
Belt condition, checking
Belt tension, checking
Boom cylinder, replacing
Boom swing cylinder, replacing
Boom, replacing
Boost sensor, pressure detection hose, checking
Bottom roller, measurement of wear
Bottom roller, replacing one1
Bottom roller, replacing one2
Bottom roller, replacing seal
Bucket cylinder, replacing
Bushing general, replacing
Cab, installing
Cab, removing
Cab; door, covers, hinges, joints and locks, lubricate
CareTrack antenna, replacing
CareTrack battery, replacing
Center passage, assembly
Center passage, disassembly
Center passage, maintenance standard
Check valve, replacing
Coasting left and right swing
Component locations1
Component locations2
Compression test1
Compression test2
Compressor, replacing incl draining and filling
Condenser, replacing incl draining and filling
Connecting rod yoke, replacing
Control pattern selector valve, mode setting method
Coolant level, check
Coolant pump, replacing1
Coolant pump, replacing2
Coolant, changing1
Coolant, changing2
Coolant, changing3
Coolant, checking anti-freeze resistance
Cooler and Heater assembly, installation
Cooler and Heater assembly, removal
Counterweight, replacing
Crankcase ventilation separator element, replacing
Crankcase ventilation separator, checking
Crankcase ventilation separator, rubber hoses, checking
Crankshaft, replacing front oil seal1
Crankshaft, replacing front oil seal2
Crankshaft, replacing rear oil seal1
Crankshaft, replacing rear oil seal2
Creeping of hydraulic cylinder
Cylinder speed
Cylinder, assembly
Cylinder, disassembly
Defroster actuator, replacing
Diesel oxidation catalyst, replacing
Diesel particulate filter, checking and cleaning
Digging unit, maintenance standard
Dipper arm connecting rod, replacing
Dipper arm cylinder, replacing
Dipper arm, replacing
Dozer blade cylinder, replacing
DPF differential pressure pipes and hoses, checking
E-ECU, MID 128, changing pre-Programd ECU
EGR cooler hose, checking
EGR cooler, pressure test
EGR cooler, replacing
EGR piping, checking
EGR system, checking
EGR valve, replacing
Engine belts, replacing
Engine hood, replacing
Engine oil and filter, changing1
Engine oil and filter, changing2
Engine oil pressure sensor, replacing
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor, replacing
Engine temperature sensor, replacing
Engine wire harness, replacing1
Engine wire harness, replacing2
Engine, oil level, check1
Engine, oil level, check2
Evaporator, replacing incl draining and filling
Exhaust manifold, checking
Expansion tank, replacing
Expansion valve, replacing incl draining and filling
Falling object guard, installation
Falling object guard, removal
Fan motor, replacing
Front idler, replacing one
Fuel filters, replacing1
Fuel filters, replacing2
Fuel hoses, checking1
Fuel hoses, checking2
Fuel level sender, replacing
Fuel pump unit, replacing1
Fuel pump unit, replacing2
Fuel tank air ventilation filter, change
Fuel tank sediment, drain
Heater core, replacing
Horn, replacing
Hydraulic oil level, check
Hydraulic oil return filter, replacing
Hydraulic oil servo filter, change
Hydraulic oil suction strainer, clean
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic oil, changing
Hydraulic pump (removed), changing shaft seal
Hydraulic pump, replacing1
Hydraulic pump, replacing2
Idler, measurement of wear
I-ECU, replacing
Injection pump, checking
Injection timing, checking
Injectors, checking1
Injectors, checking2
Injectors, replacing all1
Injectors, replacing all2
Inlet and exhaust system, component location1
Inlet and exhaust system, component location2
Inlet throttle, replacing
Intake actuator, replacing
Loose and loss of bolts, check
Lubricant hoses, checking
Lubrication every 10 hours, see lubrication chart
Lubrication every 50 hours, see lubrication chart
Lubrication oil pressure, checking with pressure gauge
Lubrication system, component locations1
Lubrication system, component locations2
Maintenance service, daily
Maintenance service, every 50 hours
Maintenance service, every 250 hours
Maintenance service, every 500 hours1
Maintenance service, every 500 hours2
Maintenance service, every 1000 hours1
Maintenance service, every 1000 hours2
Maintenance service, every 1500 hours1
Maintenance service, every 1500 hours2
Maintenance service, every 2000 hours1
Maintenance service, every 2000 hours2
Maintenance service, every 3000 hours1
Maintenance service, every 3000 hours2
Maintenance service, every 4000 hours1
Maintenance service, every 4000 hours2
Maintenance service, every 6000 hours1
Maintenance service, every 6000 hours2
Maintenance service, first 250 hours
Maintenance service, first 500 hours
MATRIS, reading, export reading
Measuring condition
Measuring of swing bearing clearance
Mode (foot) actuator, replacing
Oil cooler line bypass valve (check valve), replacing
Oil cooler, replacing
Oil level gauge, replacing
Operator's seat, installing
Operator's seat, removing
Overflow pipe, checking for leakage1
Overflow pipe, checking for leakage2
Proportional solenoid valve (power shift), replacing
Pump gearbox coupling assembly, replacing
Pump, assembly
Pump, disassembly
Pump, maintenance standard
Quickfit solenoid valve, replacing
Quickfit, installation
Quickfit, removal
Quickfit, removal1
Radiator hoses, checking
Radiator outside hydraulic oil cooler outside, cleaning
Radiator, replacing1
Radiator, replacing2
Receiver, replacing incl draining and filling
Recoil spring cylinder seal kit, replacing
Remote control valve (Lever), maintenance standard
Remote control valve (Lever), repair procedures
Remote control valve (pedal), assembly
Remote control valve (pedal), disassembly
Remote control valve (pedal), maintenance standard
Rubber track, installing
Rubber track, removing
Rupture valve, replacing (boom cylinder)
Rupture valve, replacing (dipper arm cylinder)
Seat, replacing
Service history (included in the respective Operator's manual), fill in.
Servo pump, replacing
Silencer, replacing
Solenoid valve, inspection
Solenoid valve, replacing
Solenoid valve, troubleshooting
Speaker, replacing
Spring package, disassembly
Spring package, measurement of wear
Sprocket, measurement of wear
Sprocket, replacing one
Starter motor, replacing
Straight traveling performance
Swing bath grease, lubricate
Swing motor relief valve, replacing
Swing motor, disassembly assembly
Swing motor, maintenance standard
Swing ring gear bearing, lubricate
Swing speed
Test-run and check
The machine, check for external damages
Thermostat, checking
Thermostat, replacing1
Thermostat, replacing2
Tools & equipment
Top roller, measurement of wear
Top roller, replacing one
Track chain assembly, installing
Track chain assembly, removing
Track chain, measurement of wear
Track gearbox oil level, check
Track gearbox, assembly
Track gearbox, disassembly
Track gearbox, maintenance standard
Track gearbox, replacing cover
Track guard, replacing one
Track link, dimension
Track links, replacing
Track motor gearbox, changing oil
Track motor relief valve, replacing
Track motor, disassembly
Track recoil spring (tensioner) assembly, replacing
Track running speed
Track shoe bolts (optional equipment), check
Track shoe, replacing one
Track tension condition, check
Track tension cylinder, replacing
Track unit, replacing
Track, adjusting track sag
Travel Speed
Turbocharger, checking1
Turbocharger, checking2
Turbocharger, inspection1
Turbocharger, inspection2
Turbocharger, replacing1
Turbocharger, replacing2
Valves, adjusting1
Valves, adjusting2
VCADS Pro, connecting problems
VCADS Pro, logged errors, read off
V-ECU, MID 187, changing non-Programd ECU
V-ECU, MID 187, changing pre-Programd ECU
Washer fluid level, check1
Washer fluid level, check2
Waste gate, testing
Water hoses, checking
Water separator filter element, change
Water separator, check drain1
Water separator, check drain2
Water valve, replacing
W-ECU, MID142, changing non-Programd ECU
W-ECU, MID142, changing pre-Programd ECU
Windscreen flusher pump, replacing
Wiring diagram SCH30-1
Wiring diagram SCH30-2
Safety
Cautions during operation
CE-marking, EMC-directive
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
General precautions
Health hazards with paint, plastics and rubber
Move and operate machine safely
Preparations for work
Safety concerns everybody!
Safety rules when servicing
Safety when handling oils and fuel
Safety when handling the machine
Safety when using lifting equipment
Safety when working with air conditioning refrigerant
Safety when working with batteries
Safety when working with hydraulic systems
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
Service Bulletins
Attachment shims for clearance adjustment of pin joint
Battery maintenance guideline for long term stock machines
Engine speed control switch
Fuel sampling, method
Key pad
Maintenance of Stored Machines
New product1
New product2
New software for Anti-theft system 3rd pin code
New software for tiltrotator operation
New software, V-ECU
New software, V-ECU1
New TechTool VCADS Pro interface
Portable refillable O-ring kits
Reporting of product misuse & near-miss report
Volvo Product incident accident report & Interview Form
Specifications
2-pump flow selector valve
Air conditioning unit, specifications
Alternator, specifications
Battery disconnect switch, specifications
Battery, specifications
Boom cylinder, specifications
Boom slew cylinder, description
Boom slew cylinder, specifications
Boom, specifications
Bucket cylinder, specifications
Center passage, specifications
Change capacities
Check valve, specifications1
Check valve, specifications2
Control lockout lever switch, specifications
Coolant with freezing and corrosion protection
Coolant
Cooling system, specification1
Cooling system, specification2
Cooling system, tightening torques1
Cooling system, tightening torques2
Counterweight, specifications1
Counterweight, specifications2
Counterweight, tightening torques
Dipper arm cylinder, specifications
Dipper arm, specifications
Dozer blade cylinder, specifications
Dozer blade, specifications
Electric horn, specifications
Electrical system, specifications
Engine, specifications1
Engine, specifications2
Engine, tightening torques1
Engine, tightening torques2
Frame and track unit, specifications
Fuel filler pump, specifications
Fuel level sensor, specifications
Fuel system, specifications1
Fuel system, specifications2
Fuel tank, specifications
Hour counter, specifications
Hydraulic oil cooling system, specifications
Hydraulic oil tank, specifications
Hydraulic oil
Hydraulic pump, specifications
Inlet and exhaust system, tightening torques1
Inlet and exhaust system, tightening torques2
Line rupture valve (boom arm), specifications
Lubrication system, specifications1
Lubrication system, specifications2
Lubrication system, tightening torques
MA9109 Quickfit solenoid valve, specifications
Machine weight, specifications
Main control valve, specifications
Measurement conversion tables
Overload warning pressure switch, specifications
Pressure accumulator, specifications
Proportional solenoid valve, specifications
Radio with CD and MP3 player, specifications
Relay, specifications
Remote control valve (Lever), specifications
Remote control valve (pedal), specifications
Rotating beacon, specifications
Rubber tracks
Solenoid valve, specifications
Solenoid valve, specifications1
Standard tightening torques
Start switch, specifications
Starter motor, specifications
Swing motor, specifications
Swing ring gear, specifications
Tightening torque, fuel system1
Tightening torque, fuel system2
Tightening torque, specifications
Tightening torque, specifications1
Tightening torque, specifications2
Tightening torques
Tightening torques1
Tightening torques2
Tightening torques3
Track motor, specifications
Track shoes
Travel alarm, specifications
Undercarriage, tightening torque
Valve system specifications
Wiper motor, specifications
Wireless control unit W-ECU, specification
Work lights and extra lights, specifications
Time Guide and Special tools
RM Compaction ABG Time Guide
RM Compaction Time guide
RM Paving Systems ABG Time Guide
Special tool catalog
Special Tools Recommendations
Time Guide Current generation
Time Guide Old generation
Time Guide Previous generation