Volvo EW140 Excavator Service Repair Manual

Volvo EW140 Excavator Service Repair Manual

Size: 137.18 MB
Format: PDF
Language: English
Machine:Excavator 
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Machine Model: EW140 
Pages: 4456 Pages

The Bookmarks of Volvo EW140 Excavator Service Repair Manual:
1 Volvo EW140
2 Volvo EW140
Descriptions
 Alarms
 Cable marking, description
 Central unit A3, connectors
 Central unit A3, description
 Central unit A3, installation
 Cylinder data
 Display unit A9, description
 Distribution box A1, connectors
 Distribution box A1, description
 Distribution box A1, fuses and relays
 Engine speed control, description
 Engine speed control, pre-selected setting
 Events
 General
 Hydraulic cylinders, dieseling
 Hydraulic oil tank, description
 Hydraulic system, cleanliness when handling hydraulic components
 Hydraulic system, repair of hydraulic components in workshop
 Hydraulic system, storage and transport of hydraulic components
 Information display unit, description
 Information system, description
 Information system, overview
 Jump starting of machine, description
 Load limiting, description
 Main electrical components, description
 Main electrical components, location
 Messages
 Oscillation lock cylinder, description
 Parking brake, description
 Priority
 Secondary steering, description
 Sensors and monitors, replacement of air filter
 Steering system, description
 Stone protection rings, description
 Storing
 Superstructure, description
 Track brake valve, description
 Valve block A, description
 Valve block B, description
 Wheel brake, description
 Wiring diagram, description
 ydraulic cylinders, description
Diagrams
 Battery, charging
 Battery, checking the electrolyte
 Battery, description
 Hammer and shears, hydraulic diagram 1
 Hammer and shears, hydraulic diagram fig 1
 Hydraulic diagram 1
 Hydraulic diagram, component list
 Hydraulic system, description
 Hydraulic system, work on hydraulic system in field
 Hydraulically driven oil cooler fan, description 1
 Hydraulically driven oil cooler fan, description
 Wiring diagram, list of components and index
 Wiring diagrams 1
 Wiring diagrams fig 1
 Wiring diagrams fig 2
 Wiring diagrams fig 3
 Wiring diagrams fig 4
 Wiring diagrams fig 5
 Wiring diagrams fig 6
 Wiring diagrams fig 7
 Wiring diagrams fig 8
 Wiring diagrams fig 9
 Wiring diagrams fig 10
 Wiring diagrams fig 11
 Wiring diagrams fig 12
 Wiring diagrams fig 13
 Wiring diagrams fig 14
 Wiring diagrams fig 15
 Wiring diagrams fig 16
 Wiring diagrams fig 17
 Wiring diagrams fig 18
 Wiring diagrams fig 19
 Wiring diagrams fig 20
 Wiring diagrams fig 21
 Working lights, description
Installation Instructions
 Control panel
 Control valve for hammer control
 Engine heater, (230 V)
 Fuel filling pump
 Hammer hydraulics on dipper arm, 2.45 and 2.6 m
 Hydraulic equipment X3 on dipper arm, 2.45 and 2.6 m
 Hydraulic system X3 in base machine, control valve
 Hydraulic system X3 on offset boom 4,7 m
 HYDRAULICS FOR SHEARS WITH SHUT-OFF VALVES ON A SHAFT 2.0 M
 HYDRAULICS FOR SHEARS WITH SHUT-OFF VALVES ON A SHAFT 2.45 and 2.6 M
 HYDRAULICS FOR SHEARS WITHOUT SHUT-OFF VALVES ON A SHAFT 2.45 and 2.6 M
 Mudguards front
 Mudguards rear
 Rear mudguards
 Rotating beacon
 Servo hydraulics X1 in base machine, pedal operated
 Shut off cock for return pipe
Repair
 Accumulator, installation
 Accumulator, removal
 Alternator, carbon brush replacement
 Alternator, description
 Alternator, installation
 Alternator, removal
 Anti cavitation valve, installation
 Anti cavitation valve, removal
 Battery disconnector, installation
 Battery disconnector, removal
 Battery, installation
 Battery, removal
 Bearings, bush, installation
 Bearings, bush, removal
 Bearings, measurement of radial play
 Bearings, shimming
 Boom cylinder, left, installation
 Boom cylinder, left, removal
 Boom cylinder, right, installation
 Boom cylinder, right, removal
 Boom, installation
 Boom, offset, installation
 Boom, offset, removal
 Boom, removal
 Bucket cylinder, installation
 Bucket cylinder, removal
 Cab door, installation of door catch
 Cab door, removal of door catch
 Cab, installation
 Cab, removal
 Central unit A3, installation
 Central unit A3, removal
 Centre passage, description
 Centre passage, installation
 Centre passage, removal
 Centre passage, replacement of seals and bearings
 Charging system, checking the charging voltage
 Charging system, description
 Charging system, work instructions
 Complete engine, installation
 Complete engine, removal
 Control pressure pedal valve, adjustment
 Control pressure valve, adjustment
 Coolant pump, installation
 Coolant pump, removal
 Counterweight, installation
 Counterweight, removal
 Cylinder for hydraulic quickfit, installation
 Cylinder for hydraulic quickfit, removal
 Dipper arm cylinder, installation
 Dipper arm cylinder, removal
 Dipper arm, installation
 Dipper arm, removal
 Dipper arm, replacement of pin between dipper arm and boom
 Directional valve for slew, installation of spring
 Directional valve for slew, removal of spring
 Directional valve for slew, replacement of spool
 Directional valve, installation of spring
 Directional valve, removal of spring
 Directional valve, replacement of spool
 Display unit A9, connectors
 Display unit A9, installation
 Display unit A9, removal
 Distribution box A1, installation
 Distribution box A1, removal
 Engine mounting, left rear, installation
 Engine mounting, left rear, removal
 Engine mounting, right front, installation
 Engine mounting, right front, removal
 Engine mounting, right rear, installation
 Engine mounting, right rear, removal
 Engine speed control, Mechanical base setting
 Engine speed control, replacement of throttle controls
 Front axle, installation
 Front axle, removal
 Fuel filling pump, installation
 Fuel filling pump, removal
 Fuel tank, installation
 Fuel tank, removal
 Heat valve, installation
 Heat valve, removal
 Heater coil, installation
 Heater coil, removal
 Heater fan, installation
 Heater fan, removal
 Hose rupture valve for boom cylinder, description
 Hose rupture valve for boom cylinder, installation
 Hose rupture valve for boom cylinder, removal
 Hose rupture valve for dipper arm cylinder, installation
 Hose rupture valve for dipper arm cylinder, removal
 Hose rupture valve for tilt cylinder, installation
 Hose rupture valve for tilt cylinder, removal
 Hydraulic oil cooler, installation
 Hydraulic oil cooler, removal
 Hydraulic oil tank, installation
 Hydraulic oil tank, removal
 Hydraulic pressure, setting
 Hydraulic quickfit, description
 Ignition lock, installation
 Ignition lock, removal
 Injection pump, installation
 Injection pump, removal
 Jump starting of machine, connection of cables
 Jump starting of machine, removal of cables
 Operators seat, installation
 Operators seat, removal
 Oscillation lock cylinder, installation of hydraulic lock
 Oscillation lock cylinder, installation
 Oscillation lock cylinder, releasing for towing
 Oscillation lock cylinder, removal of hydraulic lock
 Oscillation lock cylinder, removal
 Oscillation lock cylinder, replacement of seals
 Other equipment, control unit
 Other equipment, fuel shutoff valve
 Other equipment, hydraulic quickfit
 Other equipment, replacement of control unit
 Other equipment, replacement of upper windscreen wiper motor
 Power transmission, description
 Preheating, description
 Pressure limiting valve valve block A, installation
 Pressure limiting valve valve block A, removal
 Pressure limiting valve valve block B, installation
 Pressure limiting valve valve block B, removal
 Propeller shaft, replacement of centre bearing
 Propeller shaft, replacement
 Rear axle, installation
 Rear axle, removal
 Retardation valve, installation
 Retardation valve, removal
 Retardation valve, replacement of seals
 Sensors and monitors, air filter pressure monitor
 Sensors and monitors, auto decelerator pressure monitor
 Sensors and monitors, brake light pressure monitor
 Sensors and monitors, cold start temperature monitor
 Sensors and monitors, description
 Sensors and monitors, engine oil pressure monitor
 Sensors and monitors, engine speed (rpm) sensor
 Sensors and monitors, fuel level sensor
 Sensors and monitors, overload pressure monitor
 Sensors and monitors, parking brake pressure monitor
 Sensors and monitors, pressure monitor for brake pressure
 Sensors and monitors, pressure monitor for brake
 Sensors and monitors, pressure monitor for steering  pressure
 Sensors and monitors, replacement of auto
 Sensors and monitors, replacement of brake light
 Sensors and monitors, replacement of cold start
 Sensors and monitors, replacement of engine oil
 Sensors and monitors, replacement of engine speed
 Sensors and monitors, replacement of fuel level sensor
 Sensors and monitors, replacement of hydraulic oil
 Sensors and monitors, replacement of overload
 Sensors and monitors, replacement of parking brake
 Sensors and monitors, replacement of pressure
 Sensors and monitors, replacement of safety bar
 Sensors and monitors, replacement of temperature
 Sensors and monitors, replacement of travel pedal
 Sensors and monitors, replacement of windscreen
 Sensors and monitors, replacement of
 Sensors and monitors, safety bar
 Sensors and monitors, temp sensor coolant
 Sensors and monitors, temperature sensor for hydraulic oil
 Sensors and monitors, travel pedal pressure monitor
 Sensors and monitors, windscreen position monitor
 Sensors and monitors,superstructure monitor
 Servo pump, installation
 Servo pump, removal
 Shock and anti cavitation valve, installation
 Shock and anti cavitation valve, removal
 Shock valve, installation
 Shock valve, removal
 Slew motor, installation
 Slew motor, removal
 Slew ring, measurement of axial play
 Solenoid valves, description
 Solenoid valves, function with and without voltage
 Stabiliser blade, installation of hydraulic cylinder
 Stabiliser blade, installation of hydraulic lock
 Stabiliser blade, installation
 Stabiliser blade, removal of hydraulic cylinder
 Stabiliser blade, removal of hydraulic lock
 Stabiliser blade, removal
 Stabilisers, installation of hydraulic cylinder
 Stabilisers, installation of hydraulic lock
 Stabilisers, installation
 Stabilisers, removal of hydraulic cylinder
 Stabilisers, removal of hydraulic lock
 Stabilisers, removal
 Starter circuit, description
 Starter motor incl. start relay, installation
 Starter motor incl. start relay, removal
 Steering valve, installation
 Steering valve, removal
 Stone protection rings, installation
 Stone protection rings, removal
 Tilt cylinder, installation
 Tilt cylinder, removal
 Time Guide
 Travel motor, installation
 Travel motor, removal
 Upper windscreen, installation
 Upper windscreen, removal
 Vacuum pump, connection
 Vacuum pump, disconnection
 Valve block A, installation
 Valve block A, removal
 Valve block B, installation
 Valve block B, removal
 Vee belts, installation
 Vee belts, removal
 Wheel, installation
 Wheel, removal
 Window pane, installation
 Window pane, removal
 Working pump, installation
 Working pump, removal
 Working pump, replacement of shaft seal
Service Bulletins
 All cylinders
 Back-up bearing - Propeller shaft
 Brake pedal with new lock device
 Bushings on boom cylinder
 CareTrack Telematics system
 CareTrack, new software version 2008w6
 Changed interval for adjusting valve clearance
 Check method on engine oil consumption
 Checking travel gearbox 2 HL-70-100
 Closed crankcase ventilation on TD40GHE and TD40KGE type engines
 Connection boom - dipper arm, improved pin lock
 Conversion campaigns EW140, EC160, EW160
 Crankcase ventilation, replacement of ventilation unit on TD40GHE and TD40KGE type engines
 Cylinder data
 DEF AdBlue AUS32 sampling, method
 ECU, functional check
 Engine oil change, extended interval of 500 hours for low-emission engines
 Engine oil, change interval of 250 hours
 Engine speed control, Teach-in
 Extra clamp on the dipper arm
 Fuel sampling, method
 Hydraulic cylinder, improved locking
 Hydraulic hose assembly leakage handling
 Hydraulic oil, environmental
 Hydraulic pressure
 Hydraulic system flushing method
 Improvement of servo pump
 Improvement of stabilizer guards
 Increased clearance between safety bar and console
 Machine model
 Manifold, attachment
 Mechanical release of parking brake
 Modification of CareTrack wire harness
 Modification to proportional fan speed
 New bracket for compressor
 New bucket link
 New coolant hose and hose clamps
 New float position valve
 New flywheel housing plugs
 New fuel level sensor
 New fuse box A2 and new software Campaigns EXC501, EXC601, EXC701
 New gasket in valve cover
 New hose and pipe from crankcase ventilation to exhaust pipe
 New hose valve valve casing - crankcase ventilation
 New installation of throttle arm and retainer for control cylinder
 New plate between oscillation cylinder and axle
 New pressure monitor for attachment bracket
 New pressure monitor
 New pressure switch B56
 New product 1
 New product
 New rear crankshaft seal
 New routing for hose from crankcase ventilation
 New rubber cushions for engine mounting
 New servo valve block
 New shock valve in X1 system
 New solenoid valve
 New sound insulation in engine compartment
 New stabilizer plate
 New stone protection rings
 New surface protection for AC carrier
 New TechTool VCADS Pro interface
 New warning plate
 No voltage to keypad A37
 Non-return valve in fuel pump suction pipe hose
 Oil sampling, method
 Oil sampling, sampling points
 Oscillation in the hydraulic system
 Problems when updating program in ECU and EDU
 Pump control device, changing
 Rear crankshaft seal
 Rebuild kit, shut-off valves
 Recommendations for Oil Sampling Intervals
 Repair instructions for cab door
 Repair kit for bushings in the digging equipment
 Reporting of product misuse & near-miss report
 Reports
 Routines for reporting cracks on Boom and Arm
 Seal kit for solenoids (28VDC)
 Secondary lowering of digging equipment
 Slew motor, new brake discs
 Stabilizers stabilizer blade, new solenoid valve
 Stop solenoid
 Troubleshooting travel performance
 Update of dipper arm cylinders
 Volvo Product incident accident report & Interview Form
Special Tool, Misc
 Special tool catalog
 Special Tools Recommendations
 Time Guide Current generation
 Time Guide Old generation
 Time Guide Previous generation
Specifications
 Bearings, specifications
 Brake discs, measurement of wear
 Brake discs, specifications
 Digging equipment sinking, measurement
 Digging equipment sinking, specifications
 Electrical system, description
 Electrical system, specifications
 Electrical system, work instructions
 Engine specifications, engine speed
 Engine specifications, general
 Fuel filling pump, specifications
 Hydraulic oil, cleaning
 Hydraulic oil, description
 Hydraulic oil, specifications
 Hydraulic oil, storage and handling
 Hydraulic pressure, specifications
 Injection pump, specifications
 Servo pump, specifications
 Slew motor, specifications
 Slew system for superstructure, measurement of rotational play
 Slew system for superstructure, specifications
 Tightening torques, blanking plugs
 Tightening torques, bolts and nuts
 Tightening torques, hose clips
 Tightening torques, hydraulic couplings, general
 Tightening torques, ORFS connections
 Tightening torques, valve connections
 Travel motor, specifications
 Undercarriage, description
 Undercarriage, specifications
 Working pump, description
 Working pump, specifications

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