Volvo EW150C Excavator Service and Repair Manual

Volvo EW150C Excavator Service and Repair Manual

Size: 64.73 MB
Format: PDF
Language: English
Machine:Excavator
Document: Service and Repair Manual, Electrical and Hydraulic Diagrams
Machine Model: EW150C 
Pages: 4324 Pages

The Bookmarks of Volvo EW150C Excavator Service and Repair Manual:
Diagrams 
 Component list for diagram 1. Power supply equipm.
 Component list for diagram 2. Monitoring equipm.
 Component list for diagram 3. Monitoring equipm.
 Component list for diagram 4. Service light equipm.
 Component list for diagram 5. Sundry equipment
 Component list for diagram 6. Optional equipment
 Component list for diagram 7. Cab equipment
 Component list for diagram 8. Working light equipm.
 Component list for diagram 9. Control equipment
 Component list for diagram 10. Control equipment
 Component list for diagram 11. Climate control equipment
 ECU A3 – pins in connector
 EDU A9 – pins in connection
 Electric circuit diagrams – component lists and index
 Electric circuit diagrams and component lists – explanation key
 Electrical distribution box A2
 Electronic Central Unit, ECU (A3)
 Electronic Display Unit, EDU (A9)
 Fuse box A1 – main fuses F1–F15
 Fuse box A1
 Hydraulic diagram fig 1
 Hydraulic diagram
 Markings in hydraulic system
 Parameter codes A9
 Parameter codes, alarm codes and error codes – presentation on display
 Parameter programming
 Parameterkoder A3
 Trip switches and sensors
Repair 
 AIR CONDITIONING
 Alternator – replacement
 Automatic adjusting of drum brakes (front- and rear wheel brakes)
 Backlash in slewing system – measurement
 Batteries – overhaul
 Bucket cylinder – replacement
 Cab – removal fitting
 Cable marking
 Centre passage (9)
 Charging system – overhaul
 Circuit relief and refilling valve, 3b – circuit relief function
 Circuit relief and refilling valve
 Component list for hydraulic circuit diagrams
 Connection  disconnection of vacuum pump – instructions
 Control of gas pressure in brake accumulators for front and rear axle
 Control pressure for the digging and slewing movements – checking and adjustment
 Control pressure valve for dozer blade and left right outrigger
 Control pressure valve for travel (12e) and brake (12f) plus the control valve (13i)
 Control pressure valves (12a-b and 12c-d)
 Control valve for digging brake
 Control valve, cab heater – replacement
 Counterweight – removal fitting
 Description of hydraulic system
 Description of machine
 Description of moving functions in the hydraulic system
 Description of slewing brake
 Description of the brake system
 Description of the steering system
 Diesel engine – description
 Dieseling in hydraulic cylinders
 Digging equipment's hydraulic cylinders
 Dipper arm – replacement
 Dipper arm cylinder – replacement
 Directional control valve (5b, -d, -f, -h, -k) in main valve block
 Door catch – replacement
 Electrical components – location
 Electrical system – rules for work in the system
 Electronic Central Unit, ECU (A3) – replacement
 Electronic Display Unit, EDU (A9) – replacement
 End position damping, dipper arm cylinder boom cylinder – adjustment
 FIRE EXTINGUISHERS
 Float position valve
 Fuelling pump – replacement
 Gas spring for window regulator – replacement
 HAMMER AND GRAB EQUIPMENT
 Hammer hydraulic option, installing new
 Heater fan – replacement
 Hose rupture valve – renovation
 Hose rupture valve – replacement
 Hose rupture valve (7c)
 Hydraulic oil – recommendations
 Hydraulic oil cooler
 Hydraulic pressure – adjustment
 Hydraulic pressure
 Hydraulic quickfit – replacement of cylinder
 Hydraulic quickfit
 Hydraullic oil tank
 Injection pump
 Injector
 Insert in control pressure valve – renovation
 Interconnection valve (7
 Jump-starting with a booster cable
 Load-holding valve (8
 Main dimensions
 Main electrical units
 Main valve block
 Matarpump
 MESH SCREEN, SUN ROOF
 MESH SCREEN, WINDSCREEN
 Nameplates and their location
 P1 valve block (slewing valve block)
 Pressure-limiting valve for servo pump
 Pressure-limiting valves for P2 and P3
 Pump gearbox, shaft seal – replacement
 Pump P1 – replacement
 Pumps P2 and P3 – replacement
 Radial play in the digging equipment's pivot points – measurement
 Recommendations for cleanliness during hydraulic work
 Refill capacities
 Rubber isolator for engine bracket – replacement
 Servo (1d) and steering pump (1e)
 Servo pump – replacement
 Shimming of the digging equipment pivot points – Instructions
 Shrinking – Instructions
 Shunt (7t) and pressure back-up valve
 Sink rate of digging equipment – measurement
 Slewing brake – replacement
 Slewing drift – measurement
 Slewing motor – replacement
 Slewing pressure-limiting valve
 Slewing unit
 SLOPE ROTATOR EQUIPMENT WITH EXISTING HAMMER AND GRAB EQUIPMENT
 Solenoid and shuttle valves
 Solenoid valves
 Starter motor – replacement
 SUN VISOR
 Tightening torque
 Transport data
 Travel motor – replacement
 Travel motor (4c)
 Undercarriage – hydraulics
 Upper windscreen – replacement
 Valve slide in main valve block – replacement of spring
 V-belt – replacement
 Welding on the machine – instructions
 Wheel steering valve
 Window cassette in door – replacement
 Window pane with moulding – replacement
 Working pumps (1
Service Bulletins 
 Boom cylinder, improved connection
 CareTrack Telematics system
 CareTrack, new software version 2008w6
 Changing glow plug in diesel engine heater from 24 V to 12 V with resistor unit
 Check method on engine oil consumption 1
 Check method on engine oil consumption
 Checking cable between battery disconnector and starter motor
 Crankcase ventilation, plastic foam sleeve replacement and cleaning in TD40GDE and TD40KEE type engines
 Cylinder data
 DEF AdBlue AUS32 sampling, method
 Diesel fuels - quality and function 1
 Diesel fuels - quality and function
 ECU, functional check
 Engine oil change, extended interval of 500 hours for low-emission engines
 ENGINE RECONDITIONING
 Fuel sampling, method
 Hydraulic oil, environmental
 Hydraulic pressure
 Hydraulic system flushing method 1
 Hydraulic system flushing method
 Machine model
 Modification of CareTrack wire harness
 New product 1
 New product
 New TechTool VCADS Pro interface
 Oil sampling, method
 Oil sampling, sampling points
 Rear crankshaft seal
 Recommendations for Oil Sampling Intervals
 Reporting of product misuse & near-miss report
 Reports
 Routines for reporting cracks on Boom and Arm
 Serial no. on ÅKERMAN - VOLVO models from 1974 - up to 2001
 Serial number location on machine components
 Slewing ring clearance
 Tightening torques
 Torque for tightening hydraulic cylinder pistons
 Vee belts
 Volvo Product incident accident report & Interview Form
Special tool catalog 
 General
 Index 
 Hooks
 1. Enviroment and Safety equipment 
 2. Measuring equipment
 3. Tightening and Loosening tools
 4. Lifting equipment
 5. Pullers and Pressing equipment
 6. Drifts
 7. Guide pins and Guide sleeves
 8. Pliers
 9. Fixtures
 10. Tech Tool
 11. Spare parts
Time Guide Currrent generation
Time Guide Old generation
Time Guide Previous generation
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