Volvo EW60C Excavator Service Repair Manual
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Volvo EW60C Excavator Service Repair Manual
Size: 131.99 MB
Format: PDF
Language: English
Machine: Excavator
Document: Service Repair Manual, Electrical Wiring Diagram, Hydraulic Diagram
Machine Model: EW60C
Pages: 5117 Pages
The Bookmarks of Volvo EW60C Excavator Service Repair Manual:
1.EW60C
Description
Air cleaner, description
Alternator, description
Auto Axle lock
Auto Idle
Auxiliary start
Axle brake system air bleeding
Axle brake
Battery disconnector switch, description
Battery, description
Boom lifting cylinder, description
Boom offset
Boom, description
Brake lights
Brake line, description
Brake pedal pressure sensor, description
Brake pressure
Brake supply valve, description
Brake system, troubleshooting
Brake valve, description
Brake valve, specification
Brake, description
Bucket cylinder, description
Camshaft, description
Center passage, description
Clogged engine air filter
Cold start device, description
Communication with data buses
Connectors, overview
Cooling system, description
Crankshaft, description
Cylinder block, description
Cylinder head, description
Cylinder, description
Cylinder, troubleshooting
Daily hours
Differential, description 1
Differential, description
Dipper arm cylinder, description
Dipper arm, description
Direction indicator; turn signal description
Dozer blade, description
Electric horn, description
Electrical distribution box 1
Electrical distribution box 2
Electrical distribution box
Electrical system, description
Electrical system, special instructions for servicing electronic components
Electrical system, special instructions for servicing, action when working on machine
Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
Electrical system, special instructions for servicing, electrical components, batteries
Electrical system
Engine characteristic curve
Engine control unit E-ECU, function description
Engine control unit E-ECU, specifications
Engine coolant temperature
Engine oil pressure
Engine speed control switch, description
Engine stops
Engine system
Engine timing gear, description
Engine, description
Engine, identification
Engine, tightening torque
Examples, hydraulic system
Exhaust Gas Recirculation (EGR), description
Exhaust system, description
Fuel filler pump, description
Fuel injection pump governor, description
Fuel lines, description
Fuel system, description
Fuel tank, description
Fuel
Function description
Fuse, description
Hour meter
Hub reduction, description
Hydraulic control
Hydraulic cylinders, dieseling
Hydraulic pump coupling, description
Hydraulic quickfit, description
Hydraulic system
Injectors, description
Inlet system, description
Instrument control unit I-ECU, function description
Intermittent wiper and washer
Line rupture valve (boom), description
Line rupture valve (boom), troubleshooting
Link, description
Lubricating system, description
MA9109 Quickfit solenoid valve, description
Machine view
Maintenance standards
Menu tree
Multi-function lever switch, description
Pipe layer mode
Pistons, description
Port relief valve, description
Power train, troubleshooting
Power transmission, description
Precautions
Preheating, description
Pressure relief valve, troubleshooting
Product plates
Propeller shaft, description
Proportional solenoid valve, description
PTW (parking, travel, working) mode
Pump, description
Pump, troubleshooting
Quick attachment, description
Quickfit system, operation
Radiator desc
Radio with CD and MP3 player, description
Radio, description
Rear axle, description
Recommended lubricants
Relay, description
Remote control valve (Lever), troubleshooting
Remote control valve (pedal), description
Remote control valve (pedal), troubleshooting
Reverse lights
Rotational connector, description
Seat belt
Service mode
Service positions
Servo pump, description'
Slew motor, precautions for installation
Slew motor, troubleshooting
Slow blow fuse, description
Software parameters, description
Solenoid valve, description
Start lock, description
Start switch, description
Starter motor, description
Starter switch (engine start switch), replacing
Starting operation
Steering column, description
Stop valve
Swing gearbox, description
Swing motor, description
Swing ring gear, description
Transfer gearbox, description
Travel alarm, description
Travel alarm, replacing
Travel alarm
Travel mode switch, description
Travel motor, control
Travel motor, description
Travel motor, oil leakage flow check
Travel pedal pressure sensor, description
Travel Speed
Troubleshooting chart
Troubleshooting, diagnosing procedure
Vehicle control unit V-ECU, function description
Windscreen wiper, description
Wiper motor, description
X1 Line, description'
Diagrams
Component designations
Component list Alternator, batteries, capacitors, electronic units, voltage outlet
Component list Control lights warning lights
Component list, Fuses
Component list, Heating coils
Component list, Lights
Component list, Miscellaneous
Component list, Motors
Component list, Relays
Component list, Sensors
Component list, Solenoid valves
Component list, Switches
Control system diagram
Control system diagram-1
Electrical circuit, air conditioner heater
Electrical symbols and designations
Explanation of wiring diagrams
Explanations to hydraulic diagram
Grounding points (frame connections)
Hydraulic diagram 2 fig 1
Hydraulic diagram 2
Hydraulic diagram fig 1
Hydraulic diagram, ports
Hydraulic diagram
Wiring diagram SCH01 1
Wiring diagram SCH01
Wiring diagram SCH02
Wiring diagram SCH03
Wiring diagram SCH03-1
Wiring diagram SCH04
Wiring diagram SCH04-1
Wiring diagram SCH05
Wiring diagram SCH05-1
Wiring diagram SCH06
Wiring diagram SCH06-1
Wiring diagram SCH06-2
Wiring diagram SCH07
Wiring diagram SCH07-1
Wiring diagram SCH08
Wiring diagram SCH08-1
Wiring diagram SCH09
Wiring diagram SCH09-1
Wiring diagram SCH09-2
Wiring diagram SCH10
Wiring diagram SCH10-1
Wiring diagram SCH10-2
Wiring diagram SCH11
Wiring diagram SCH11-1
Wiring diagram SCH12
Wiring diagram SCH12-1
Wiring diagram SCH12-2
Wiring diagram SCH13
Wiring diagram SCH13-1
Wiring diagram SCH14
Wiring diagram SCH14-1
Wiring diagram SCH14-2
Wiring diagram SCH15
Wiring diagram SCH22
Wiring diagram SCH25
Wiring diagram SCH25-1
Wiring diagram SCH26
Wiring diagram, electrical distribution box
Wiring diagram, electrical distribution box-1
Wiring diagram
Wiring harnesses
Installation Instructions
1 pump single acting piping, installing new
Travel alarm, installing new
Work light extra, installing new
Work light on cab, installing new
Work lights, installing new
Repair
Accumulator, installation
Accumulator, removal
Accumulator, replacing
Actuator, footface driver
Air cleaner primary filter, change
Air cleaner primary filter, clean
Air cleaner secondary filter, change
Air cleaner, cleaning filter element
Air cleaner, primary filter replacing
Air cleaner, secondary filter replacing
Air conditioner main filter, change
Air conditioner main filter, clean
Air conditioning unit, maintenance
Air conditioning unit, refrigerant check and recharging
Alternator, inspection
Alternator, replacing incl function check
Antenna, replacing
Axle locking cylinder, assembly
Axle locking cylinder, disassembly
Axle, disassembly and assembly
Axle, installing front
Axle, installing rear
Axle, removing front
Axle, removing rear
Axles, changing oil
Axles, oil level, check, including hubs
Batteries, replacing
Battery condition, check
Battery, charging
Belts and belt tension, check, replace when needed.
Boom cylinder, replacing
Boom swing cylinder, replacing
Boom, replacing
Brake accumulator, description
Brake accumulator, specifications
Brake filter element, change
Brake performance
Bucket cylinder, replacing
Cab, installing
Cab, removing
Cab; door, covers, hinges, joints and locks, lubricate
Center passage, maintenance standard
Coasting left and right swing
Coil resistor
Combination switch, replacing
Component locations engine
Compressor, replacing incl draining and filling
Compressor
Condenser, replacing incl draining and filling
Condenser
Condition test and maintenance program
Connecting rod yoke, replacing
Control valve (steering unit), description
Control valve, replacing
Control valve, troubleshooting
Coolant level, check
Coolant, change
Coolant, changing
Coolant, checking anti-freeze resistance
Cooler and Heater assembly, installation
Cooler and Heater assembly, removal
Counterweight, description
Creeping of hydraulic cylinder
Cylinder speed
Cylinder, assembly
Cylinder, disassembly
Defroster actuator, replacing
Digging unit, maintenance standard
Dipper arm connecting rod, replacing
Dipper arm cylinder, replacing
Dipper arm, replacing
Door window, replacing
Dozer blade cylinder, replacing
Drive shaft seal, replacing
Drive shaft, replacing one side rear
E-ECU, MID 128, changing non-Programd ECU
E-ECU, MID 128, changing pre-Programd ECU
Engine control
Engine EGR valve, cleaning
Engine hood, replacing
Engine mounting
Engine oil and filter, changing
Engine oil filter, replacing
Engine oil level, checking
Engine oil pressure sensor, replacing
Engine radiator and hydraulic oil cooler, check (clean when necessary)
Engine temperature sensor, replacing
Engine, oil level, check
Evaporator, replacing incl draining and filling
Exhaust pipe, flexible tube, replacing
Expansion tank, replacing 1
Expansion tank, replacing
Expansion valve, replacing incl draining and filling
Expansion valve
Fan belt and or alternator belt, checking and adjusting tension
Fan belt and or alternator belt, replacing
Fan belt and or alternator-, compressor belt, replacing all belts
Fan motor, replacing
Flasher relay, replacing
Foot brake valve, replacing
Frame and track unit, description
Front axle pivot pin and bushing, replacing
Fuel filling pump, installing
Fuel filling pump, removing
Fuel filter extra (water separator element), check-drain
Fuel filter, change
Fuel injectors, inspect clean and test
Fuel level sender, replacing
Fuel tank sediment, drain
Headlights, adjusting
Heater core, replacing
Horn, replacing
Hub reduction gear, replacing rear
Hub reduction gear, replacing
Hub, replacing seal rear
Hub, replacing seal
Hydraulic components, description
Hydraulic diagram, schematic
Hydraulic oil level, check
Hydraulic oil return filter, replacing
Hydraulic oil suction strainer, clean
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic oil, changing
Hydraulic oil, description
Hydraulic pump (removed), changing shaft seal
Hydraulic pump, replacing
Hydraulic system, position of main components
Hydraulic tank breather filter, clean
Hydraulic tank, description
I-ECU, MID 140, changing non-Programd ECU
I-ECU, MID 140, changing pre-Programd ECU
Instrument panel, replacing (left)
Instrument panel, replacing (right)
Intake actuator, replacing
Loose and loss of bolts, check
Lubrication oil pressure, checking with pressure gauge
Lubrication, see lubrication chart
Main control valve, assembly
Main control valve, description
Main control valve, disassembly
Main control valve, operation
Main pressure relief valve, replacing
Main relief valve, adjusting
Main relief valve, assembly
Main relief valve, description
Main relief valve, disassembly
Main switch, replacing
Maintenance service, daily
Maintenance service, every 50 hours
Maintenance service, every 250 hours
Maintenance service, every 500 hours
Maintenance service, every 1000 hours
Maintenance service, every 2000 hours
Maintenance service, every 4000 hours
Maintenance service, every 6000 hours
MATRIS, reading, export reading
Measuring condition
Measuring of swing bearing clearance
Mode (foot) actuator, replacing
Oil cooler line bypass valve (check valve), replacing
Oil cooler, replacing
Oil level gauge, replacing
Operating force of steering wheel
Operating time of steering wheel
Operator's seat, installing
Operator's seat, removing
Parking Brake - Installation
Parking brake assembly, removing
Parking brake performance
Parking brake, description
Pipe and hose (pump - valve), replacing
Pivot axle lock cylinder, changing seals
Pivot axle lock cylinder, description
Pivot axle lock cylinder, installing
Pivot axle lock cylinder, removing
Pivot axle lock cylinder, specifications
Port relief valve pressure, checking and adjusting
Port relief valve, assembly
Port relief valve, disassembly
Preheating coil, replacing
Pressure accumulator, description
Pressure adjustment and leaks checking
Propeller shaft, front, replacing
Propeller shaft, rear, replacing 1
Pump coupling, installing
Pump coupling, removing
Pump suction hose and pipe, replacing
Pump, assembly
Pump, disassembly
Pump, installation
Pump, maintenance standard
Pump, tools
Quickfit solenoid valve, replacing
Quickfit, replacing'
Radiator hose upper, replacing
Radiator hoses lower, replacing
Radiator, replacing
Radio, replacing
Rear window, replacing
Refrigerant hoses
Remote control valve (Lever), assembly
Remote control valve (Lever), description
Remote control valve (Lever), disassembly
Remote control valve (Lever), maintenance standard
Remote control valve (Lever), repair procedures
Remote control valve (lever), replacing
Remote control valve (pedal), assembly
Remote control valve (pedal), disassembly
Remote control valve (pedal), maintenance standard
Remote control valve (pedal), replacing
Rotational connector, replacing
Rupture valve, replacing (boom cylinder)
Seat, replacing
Service history (included in the respective Operator's manual), fill in.
Servo pressure, checking and adjusting
Servo pump, replacing
Side window, replacing
Silencer, replacing
Slew ring gear, installation
Slew ring gear, removal
Solenoid valve, disassembly and assembly'
Solenoid valve, inspection
Solenoid valve, replacing
Speaker, replacing
Steering axle, description
Steering cylinder, description
Steering cylinder, installing
Steering cylinder, removing
Steering cylinder, replacing
Steering pump, description
Steering system, troubleshooting
Steering valve, installation
Steering valve, removal
Steering valve, replacing
Steering wheel, description
Swing bath grease, lubricate
Swing gearbox oil level, check
Swing gearbox, assembly
Swing gearbox, disassembly
Swing gearbox, maintenance standard
Swing motor gearbox, changing oil
Swing motor relief valve, replacing
Swing motor, assembly
Swing motor, disassembly
Swing motor, maintenance standard
Swing ring gear bearing, lubricate
Swing speed
Test-run and check
The machine, check for external damages, cracks and wear damages
Thermostat, replacing
Tire, description
Tire, handle with care
Tire, structure
Tire, troubleshooting
Transfer gearbox, changing oil
Transfer gearbox, filling and checking
Transfer gearbox, oil level checking
Travel gearbox, installation
Travel gearbox, removal
Travel gearbox, replacing
Travel motor removed, replacing seal
Travel motor, assembly
Travel motor, disassembly
Travel motor, installing
Travel motor, removing
Travel Speed
Tyres, wear and air pressure, checking
Valve clearance, check adjust
Valve covers, fitting new gasket
Valves, adjusting
VCADS Pro, logged errors, read off
V-ECU, MID 187, changing non-Programd ECU
V-ECU, MID 187, changing pre-Programd ECU
Vent actuator, replacing
Warranty inspection 100 hours
Washer fluid level, check
Water valve, replacing
Wheel brake, description
Wheel nuts, torque, check
Wheel, installing
Wheel, removing
Windscreen flusher pump, replacing
Windscreen wiper front, replacing motor
Windscreen, replacing
Work lighting, replacing one head lamp assy
Service Bulletins
Air conditioning compressor mounting bolt
Air conditioning evaporator
Air conditioning switch
Air conditioning water valve leakage
Attachment shims for clearance adjustment of pin joint
Battery maintenance guideline for long term stock machines
Brake filter improvement
Brake filter oil leakage
Cab door latch
Cab front glass, leakage
Check method on engine oil consumption
Coolant leakage from timing gear case
Dozer blade check valve
Engine hood deformation
Expansion tank, improvement 1
Expansion tank, improvement
Flasher unit improvement
Front window locking improvement
Fuel level indicator
Fuel sampling, method
I-ECU moisture
Main pump shaft seal
Maintenance of Stored Machines
New product
New software, V-ECU
P3 pump hose clip
Portable refillable O-ring kits
Quick coupler improvement (X1 single acting)
Quick coupler leakage
Quickfit solenoid valve
Quickfit switch change
Quickfit switch malfunction
Reporting of product misuse & near-miss report
Travel alarm
V-belt improvement
Washer pump improvement
Water separator improvement
X1 return hose leakage
X1 supply hose leakage
Special tool catalog
General
Index
Hooks
1. Enviroment and Safety equipment
2. Measuring equipment
3. Tightening and Loosening tools
4. Lifting equipment
5. Pullers and Pressing equipment
6. Drifts
7. Guide pins and Guide sleeves
8. Pliers
9. Fixtures
10. Tech Tool
11. Spare parts
Specifications
Air conditioning unit, specifications
Battery, specifications
Boom lifting cylinder, specifications
Boom slew cylinder, specifications
Brake pedal pressure sensor, specifications
Brake supply valve, specifications
Bucket cylinder, specifications
Center passage, specifications
Check valve, specifications
Cooling system, specifications
Counterweight, specifications
Dipper arm cylinder, specifications
Dipper arm, specifications
Dozer blade cylinder, specifications
Dozer blade, specifications
Electric horn, specifications
Engine control, specifications
Engine, specifications
Flasher relay, specifications
Front axle, specification
Fuel filler pump, specifications
Fuel injection pump, specifications
Fuel system, specifications
Fuel tank, specifications
Grease
Hydraulic oil cooling system, specifications
Hydraulic pressure, specifications
Hydraulic pump, specifications
Hydraulic tank, specifications
Injectors, specification
Instrument control unit I-ECU, specifications
Lighting, specifications
Line rupture valve (boom arm), specifications
Lubrication system, specifications
MA9109 Quickfit solenoid valve, specifications
Main control valve, specifications
Measurement conversion tables
Multi-function lever switch, specifications
Preheating, specifications
Pressure accumulator, specifications
Propeller shaft, specifications
Radio with CD and MP3 player, specifications
Rear axle, specification
Recommended hydraulic oil, specifications
Relay, specifications
Remote control valve (Lever), specifications
Rotational connector, specifications
Specification, filling capacities
Speed sensor, specifications
Standard tightening torques
Start switch, specifications
Starter motor, specifications
Steering axle, specifications
Steering cylinder, specifications
Steering unit, specification
Swing motor, specifications
Swing ring gear, specifications
Tightening torque, specifications 1
Tightening torque, specifications
Tire and rim, specifications
Transfer gearbox, specifications
Travel alarm, specifications
Travel mode switch, specifications
Travel motor, specifications
Travel pedal pressure sensor, specifications
Tyre, specifications
Valve system specifications
Wiper motor, specifications
Work lights and headlights, specifications
Time Guide Current generation
Time Guide Old generation
Time Guide Previous generation