Volvo F616 Service and Repair Manual

Data Size: 168.03 MB 
File Type: PDF 
Language: English 
Manufacturer: Volvo 
Applicable Machine: Truck 
Document: Service and Repair Manual 
Machine Model: Volvo F616 Truck 
Page: 3761 Pages

List Contents:

21002-2 Cylinder compression test 1 
21002-2 Cylinder compression test 2 
21002-2 Cylinder compression test 3 
21035-4 Engine parts, transferring 1 
21035-4 Engine parts, transferring 2 
21038-5 Engine, install and remove from overhaul stand 
21070-1 Engine, remove 1 
21070-1 Engine, remove 2 
21070-1 Engine, remove 3 
21072-1 Engine, install 1 
21072-1 Engine, install 2 
21072-1 Engine, install 3 
21105-5 Valve seat, replace (one) 
21170-1 Cylinder head, remove (first) 1 
21170-1 Cylinder head, remove (first) 2 
21171-4 Cylinder head, pressure test (first) 1 
21171-4 Cylinder head, pressure test (first) 2 
21172-1 Cylinder head, install (first) 1 
21172-1 Cylinder head, install (first) 2 
21173-5 Cylinder head sealing grooves, cut (each) 
21190-2 Seal for ignition coil holder, replace 1 
21190-2 Seal for ignition coil holder, replace 2 
21231-3 Core plug, replace 
21233-3 Flywheel housing, replace 1 
21233-3 Flywheel housing, replace 2 
21235-3 Flywheel housing run-out, check 1 
21235-3 Flywheel housing run-out, check 2 
21307-3 Cylinder liner seat, milling (first) 
21353-3 Pistons rings, replace (one piston) 
21357-3 Piston and liner, replace (one) 
21373-5 Piston or gudgeon pin, replace 1 
21373-5 Piston or gudgeon pin, replace 2 
21412-2 Valves, adjust 
21415-5 Valve guides, replace (one cylinder head) 1 
21415-5 Valve guides, replace (one cylinder head) 2 
21491-4 Valves grind and decarb (first cylinder head) 1 
21491-4 Valves grind and decarb (first cylinder head) 2 
21493-4 Rocker arm mechanism, overhaul 1 
21493-4 Rocker arm mechanism, overhaul 2 
21510-2 Camshaftsensor, replace 
21516-2 Camshaft wear, check 
21520-2 Sealing ring timing cover, replace 
21521-3 Camshaft, replace 
21528-2 Injection pump drive shaft seal, replace 
21531-3 Timing gears, replace (all) 
21568-3 Sealant, timing gear casing, replace 1 
21568-3 Sealant, timing gear casing, replace 2 
21603-3 Main bearings, replace (all) 1 
21603-3 Main bearings, replace (all) 2 
21607-3 Flywheel bearing, replace 1 
21607-3 Flywheel bearing, replace 2 
21611-3 Connecting rod bearings, replace (all) 1 
21611-3 Connecting rod bearings, replace (all) 2 
21617-3 Polygon hub, replace 1 
21617-3 Polygon hub, replace 2 
21621-3 Flywheel, replace 1 
21621-3 Flywheel, replace 2 
21631-3 Flywheel, check 1 
21631-3 Flywheel, check 2 
21633-2 Flywheel sensor, basic setting 1 
21633-2 Flywheel sensor, basic setting 2 
21635-5 Connecting rod bushing, replace (each) 1 
21635-5 Connecting rod bushing, replace (each) 2 
21650-4 Crankshaft, replace 
21663-5 Crankshaft seal, replace (rear) 1 
21663-5 Crankshaft seal, replace (rear) 2 
21687-5 Flywheel ring gear, replace 1 
21687-5 Flywheel ring gear, replace 2 
21687-5 Flywheel ring gear, replace 
22111-3 Oil pump, remove-install 
22112-2 Oil pump, replace 
22121-2 Oil pressure, check 
22171-4 Oil pump, overhaul 
22207-3 Oil filter, engine, replace 
22210-2 Oil filter, replace 1 
22210-2 Oil filter, replace 2 
22320-2 Oil cooler, replace 
22325-5 Oil cooler, pressure test 
22330-2 Overflow valve, oil filter, replace 
22335-2 Overflow valve, oil cooler, replace 
22337-2 Piston cooling valve, replace 
22341-2 Reduction valve, replace 
23003-3 Fuel system, bleeding 1 
23003-3 Fuel system, bleeding 2 
23003-3 Fuel system, bleeding 3 
23003-3 Fuel system, bleeding 4 
23013-3 Fuel quality, check 
23302-2 Feed pump, replace 1 
23302-2 Feed pump, replace 2 
23304-2 Fuel filters, replace (two) 1 
23304-2 Fuel filters, replace (two) 2 
23318-3 Feed pump, check (valves) 
23378-2 Fuel feed pressure, check 1 
23378-2 Fuel feed pressure, check 2 
23397-4 Fuel feed pump, overhaul 
23415-3 Fuel tank strainer, clean and drain condensation water 1 
23415-3 Fuel tank strainer, clean and drain condensation water 2 
23622-2 Injection pump, setting on engine 1 
23622-2 Injection pump, setting on engine 2 
23622-2 Injection pump, setting on engine 3 
23622-2 Injection pump, setting on engine 4 
23628-1 Injection timing adjuster, remove 
23632-1 Injection timing adjuster, install 
23634-2 Injection timing adjuster, replace 
23636-3 Bearing bushings, injection timing adjuster, replace 
23658-2 Injection pump, replace 
23670-1 Injection pump, remove 1 
23670-1 Injection pump, remove 2 
23670-1 Injection pump, remove 3 
23672-1 Injection pump, install 1 
23672-1 Injection pump, install 2 
23672-1 Injection pump, install 3 
23681-5 Transfer parts with pump replacement 
23702-2 Injectors, replace (all) 
23720-2 Copper sleeve injector, replace ( one ) 1 
23720-2 Copper sleeve injector, replace ( one ) 2 
23724-2 Delivery pipes, replace (all) 
23771-4 Injectors, overhaul and test (each) 1 
23771-4 Injectors, overhaul and test (each) 2 
23775-4 Injectors opening pressure, adjust (each) 
23840-3 Engine control system, check 
24101-2 Injection valves, clean 
25104-2 Gaskets, exhaust manifold, replace 
25141-2 Dump valve, check 1 
25141-2 Dump valve, check 2 
25314-2 Control cylinder exhaust brake, replace 
25426-2 Particulate filter insert, clean 1 
25426-2 Particulate filter insert, clean 2 
25508-2 Boost pressure measuring, with PC 
25510-2 Boost pressure measuring, with manometer 
25515-2 Turbocharger, check 
25518-2 Turbocharger, replace 1 
25518-2 Turbocharger, replace 2 
25522-2 Drive belt turbocharger mechanical, replace 
25523-2 Pressure box by-pass valve, check 1 
25523-2 Pressure box by-pass valve, check 2 
25524-2 Pressure box by-pass valve, replace 1 
25524-2 Pressure box by-pass valve, replace 2 
25525-2 Drive shaft turbocharger mechanical, replace 
25526-2 Magnetic clutch turbocharger mechanical, replace 1 
25526-2 Magnetic clutch turbocharger mechanical, replace 2 
25527-2 Turbocharger mechanical, replace 
25528-2 Belt tensioner turbocharger mechanical, replace 
25532-4 Turbocharger, overhaul 
25533-3 Diode turbocharger mechanical, replace 
25605-3 Pressure drop indicator, check 1 
25605-3 Pressure drop indicator, check 2 
25624-2 Filter insert, air cleaner, replace 
26006-2 Cooling system, pressure test 1 
26006-2 Cooling system, pressure test 2 
26007-3 Cooling system, clean 
26010-2 Coolant, replace 
26012-2 Cooling system, drain and refill 
26106-2 Radiator, external cleaning 
26108-2 Radiator, replace 1 
26108-2 Radiator, replace 2 
26108-2 Radiator, replace 3 
26115-3 Seals coolant distributor pipe, replace 1 
26115-3 Seals coolant distributor pipe, replace 2 
26202-2 Coolant pump, replace 1 
26202-2 Coolant pump, replace 2 
26214-2 Piston thermostat, replace 1 
26214-2 Piston thermostat, replace 2 
26271-4 Coolant pump, overhaul 
26273-4 Thermostats, test 1 
26273-4 Thermostats, test 2 
26306-2 Thermostat fan, replace 1 
26306-2 Thermostat fan, replace 2 
26502-2 Charge air cooler, replace 
26504-2 Charge air cooler, leakage test 1 
26504-2 Charge air cooler, leakage test 2 
27318-2 Air cylinder, fuel shut-off, replace 
27510-3 Cable, electrical motor, replace 
28114-2 Spark plug, replace (one) 
28402-6 Camshaft position sensor, signal check 
33104-0 Starter motor, replace 
36678-2 Antenna ring, replace 
37130-2 Trailer connection, replace 
38138-2 Gauge housing, combined instrument, replace 
38140-2 Gauge card, left module, combined instrument, replace 
38141-2 Gauge card, right module, combined instrument, replace 
38142-2 Control unit, display, combined instrument, replace 
38143-2 Display, combined instrument, replace 
38306-2 Tachograph, replace 
38308-2 Speedometer, replace 
38516-2 Air pressure gauge, replace 
38650-2 Sensor camshaft, replace 
39546-2 Voltage converter, replace 
41103-3 Clutch plate, replace 1 
41103-3 Clutch plate, replace 
41185-2 Clutch, adjust 1 
41185-2 Clutch, adjust 
41277-5 Clutch fork and clutch shaft, replace 
41283-5 Release bearing, pulling clutch replace 
41314-2 Clutch cylinder, replace 
41342-2 Clutch system, bleed 
43123-5 Splitter shaft, overhaul 
43125-4 Split cylinder, overhaul 
43130-2 Output shaft sealing ring, replace 1 
43130-2 Output shaft sealing ring, replace 2 
43130-2 Output shaft sealing ring, replace 3 
43130-2 Output shaft sealing ring, replace 4 
43131-4 Sealing ring input shaft, replace 1 
43131-4 Sealing ring input shaft, replace 2 
43141-5 Oil pump, overhaul 
43145-4 Sealing ring for output shaft, replace 1 
43145-4 Sealing ring for output shaft, replace 2 
43164-2 Split cylinder, overhaul 
43165-5 Gearbox, disassemble and inspect 1 
43165-5 Gearbox, disassemble and inspect 2 
43167-5 Gearbox, assemble 1 
43167-5 Gearbox, assemble 2 
43167-5 Gearbox, assemble 3 
43167-5 Gearbox, assemble 4 
43170-1 Gearbox, remove 1 
43170-1 Gearbox, remove 2 
43170-1 Gearbox, remove 3 
43170-1 Gearbox, remove 4 
43172-1 Gearbox, install 1 
43172-1 Gearbox, install 2 
43172-1 Gearbox, install 3 
43172-1 Gearbox, install 4 
43173-5 Main shaft, overhaul 1 
43173-5 Main shaft, overhaul 2 
43173-5 Main shaft, overhaul 3 
43173-5 Main shaft, overhaul 4 
43173-5 Main shaft, overhaul 5 
43173-5 Main shaft, overhaul 6 
43174-1 Range gear, remove 
43175-5 Range gear, overhaul 1 
43175-5 Range gear, overhaul 2 
43175-5 Range gear, overhaul 3 
43175-5 Range gear, overhaul 4 
43176-1 Range gear, install 
43181-5 Intermediate shaft, overhaul 1 
43181-5 Intermediate shaft, overhaul 2 
43181-5 Intermediate shaft, overhaul 3 
43181-5 Intermediate shaft, overhaul 4 
43181-5 Intermediate shaft, overhaul 5 
43181-5 Intermediate shaft, overhaul 6 
43187-4 Gearbox, disassemble-inspect-assemble 1 
43187-4 Gearbox, disassemble-inspect-assemble 2 
43187-4 Gearbox, disassemble-inspect-assemble 3 
43195-5 Reverse shaft, overhaul 
43197-5 Input shaft, overhaul 1 
43197-5 Input shaft, overhaul 2 
43197-5 Input shaft, overhaul 3 
43197-5 Input shaft, overhaul 4 
43197-5 Input shaft, overhaul 5 
43197-5 Input shaft, overhaul 6 
43198-2 Gear selector, adjust 1 
43198-2 Gear selector, adjust 2 
43248-2 Gear lever knob, overhaul 
43250-2 Ball joint, gear selector, replace 
43261-4 Inhibitor valve range housing, overhaul 
43263-4 Inhibitor valve shift housing, overhaul 
43265-4 Relay valve range cylinder, overhaul 
43266-2 Range cylinder, overhaul 1 
43266-2 Range cylinder, overhaul 2 
43270-1 Gear selector, remove 1 
43270-1 Gear selector, remove 
43272-1 Gear selector, install 
43278-4 Control housing, overhaul 1 
43278-4 Control housing, overhaul 2 
43278-4 Control housing, overhaul 3 
43278-4 Control housing, overhaul 4 
43278-4 Control housing, overhaul 5 
43278-4 Control housing, overhaul 6 
43286-4 Shift selector frame, overhaul 
43704-4 Automatic transmission, disassemble, examine and assemble 
43722-2 Seal, output shaft, replace 
43728-2 Automatic transmission main pressure, check. (Do not exceed 2 minutes) 
43733-2 Automatic transmission stall speed, check 
43755-5 Torque converter, overhaul 
43765-5 Retarder module, overhaul 
43771-5 Forward clutch and turbine shaft, overhaul 
43774-1 Transmission, remove 
43776-1 Transmission, install 
43798-5 Solenoid valve for control module, replace 
45122-2 Universal joint angles, check and calculate 1 
45122-2 Universal joint angles, check and calculate 2 
45122-2 Universal joint angles, check and calculate 3 
45122-2 Universal joint angles, check and calculate 4 
45122-2 Universal joint angles, check and calculate 5 
45122-2 Universal joint angles, check and calculate 6 
45375-4 Support bearing, overhaul 1 
45375-4 Support bearing, overhaul 2 
46514-2 Pinion sealing ring, replace 1 
46514-2 Pinion sealing ring, replace 2 
46514-2 Pinion sealing ring, replace 3 
46514-2 Pinion sealing ring, replace 4 
46514-2 Pinion sealing ring, replace 5 
46514-2 Pinion sealing ring, replace 6 
46514-2 Pinion sealing ring, replace 7 
46514-2 Pinion sealing ring, replace 8 
46514-2 Pinion sealing ring, replace 9 
46534-5 Shift unit, differential lock, overhaul 
46570-1 Differential carrier, remove 1 
46570-1 Differential carrier, remove 2 
46570-1 Differential carrier, remove 3 
46570-1 Differential carrier, remove 4 
46570-1 Differential carrier, remove 5 
46571-4 Differential carrier, overhaul 1 
46571-4 Differential carrier, overhaul 2 
46571-4 Differential carrier, overhaul 3 
46571-4 Differential carrier, overhaul 4 
46571-4 Differential carrier, overhaul 5 
46571-4 Differential carrier, overhaul 6 
46571-4 Differential carrier, overhaul 7 
46571-4 Differential carrier, overhaul 8 
46571-4 Differential carrier, overhaul 9 
46571-4 Differential carrier, overhaul 10 
46571-4 Differential carrier, overhaul 11 
46572-1 Differential carrier, install 1 
46572-1 Differential carrier, install 2 
46572-1 Differential carrier, install 3 
46572-1 Differential carrier, install 4 
46573-2 Differential carrier, replace 
46802-2 Diff lock, check and adjust disengage and engage position 1 
46802-2 Diff lock, check and adjust disengage and engage position 2 
46803-3 Diaphragm sleeve, adjust 1 
46803-3 Diaphragm sleeve, adjust 2 
48111-4 Sealings, power take off, replace 1 
48111-4 Sealings, power take off, replace 2 
48170-1 Power take-off, remove 1 
48170-1 Power take-off, remove 2 
48171-4 Power take-off, overhaul 1 
48171-4 Power take-off, overhaul 2 
48172-1 Power take-off, install 1 
48172-1 Power take-off, install 2 
48202-4 Koblam intermediate housing, overhaul 
48203-4 Koblam upper housing, overhaul 
48205-4 Koblam control valve, overhaul 
48270-1 Koblam and gearbox, remove 
48272-1 Koblam and gearbox, install 
51010-3 Brake shoes, alignment with dial indicator (one wheel) 
51011-3 Brake shoes, adjust (one wheel) 
51071-1 Brake linings, wear check (one axle) 
51111-3 Front wheel brake, overhaul (one wheel) 1 
51111-3 Front wheel brake, overhaul (one wheel) 2 
51117-3 Brake shoes, replace (one front wheel) 
51121-3 Brake pads, replace (two front wheels) 1 
51121-3 Brake pads, replace (two front wheels) 2 
51121-3 Brake pads, replace (two front wheels) 3 
51121-3 Brake pads, replace (two front wheels) 
51128-3 Brake disc, measurement of thickness and side throw 
51131-3 Brake caliper, overhaul (one front wheel) 
51134-2 Brake drum, replace (one front wheel) 
51137-3 Brake caliper front wheel, replace 1 
51137-3 Brake caliper front wheel, replace 
51145-3 Brake disc, front wheel, replace 1 
51145-3 Brake disc, front wheel, replace 2 
51145-3 Brake disc, front wheel, replace 3 
51170-1 Brake caliper, remove (one wheel) 1 
51170-1 Brake caliper, remove (one wheel) 
51172-1 Brake caliper, install (one side) 1 
51172-1 Brake caliper, install (one side) 
51177-3 Sliding sleeves, wear measurement 1 
51177-3 Sliding sleeves, wear measurement 
51190-3 Brake pad, measurement of play between outer lining plate and brake caliper 1 
51190-3 Brake pad, measurement of play between outer lining plate and brake caliper 
51192-4 Brake caliper, overhaul 
51218-2 Spring brake cylinder drive axle, repl. 
51221-3 Brake pads, replace (two rear wheels) 1 
51221-3 Brake pads, replace (two rear wheels) 2 
51221-3 Brake pads, replace (two rear wheels) 
51222-1 Brake caliper, remove (one side) 
51223-1 Brake caliper, install (one side) 
51231-3 Brake shoes, replace (one rear wheel) 
51234-2 Brake drum, replace (one drive wheel) 
51235-3 Brake caliper, overhaul (one rear wheel) 
51237-3 Brake caliper rear wheel, replace 1 
51237-3 Brake caliper rear wheel, replace 2 
51237-3 Brake caliper rear wheel, replace 3 
51245-3 Brake disc rear wheel, replace 1 
51245-3 Brake disc rear wheel, replace 2 
51245-3 Brake disc rear wheel, replace 3 
51245-3 Brake disc rear wheel, replace 
51251-3 Brakes rear wheel, overhaul (one wheel) 
51277-3 Sliding sleeves, wear measurement 
51291-3 Brake pad, measurement of play between outer lining plate and brake caliper 
51292-4 Brake caliper, overhaul 
56111-2 Compressor, replace 1 
56111-2 Compressor, replace 2 
56111-2 Compressor, replace 3 
56112-2 Pressure governor, adjust 
56116-2 Air drier, replace 1 
56116-2 Air drier, replace 
56117-4 Air drier, overhaul 1 
56117-4 Air drier, overhaul 2 
56118-2 Anti-freeze injector, replace 1 
56118-2 Anti-freeze injector, replace 2 
56118-2 Anti-freeze injector, replace 3 
56126-2 Air drier, drier insert, replace 1 
56126-2 Air drier, drier insert, replace 2 
56128-2 Compressor loading time, check 1 
56128-2 Compressor loading time, check 2 
56128-2 Compressor loading time, check 3 
56128-2 Compressor loading time, check 4 
56131-5 Piston, connecting rod, replace 
56136-2 Air drier non return valve, replace 
56138-4 Anti-freeze injector, overhaul 
56142-2 Pressure regulator, replace 
56152-4 Compressor piston rings, replace 1 
56152-4 Compressor piston rings, replace 2 
56152-4 Compressor piston rings, replace 3 
56153-5 Compressor, check and wear measurement 
56171-4 Compressor, overhaul 1 
56171-4 Compressor, overhaul 2 
56171-4 Compressor, overhaul 3 
56171-4 Compressor, overhaul 4 
56173-4 Pressure governor, overhaul 
56320-4 Pressure limiter valve, overhaul 
56338-2 Pressure limiter valve, replace 
56371-4 Control lever parking brake, overhaul 
56373-4 Footbrake valve, overhaul 
56376-2 Overflow valve with limited return flow, replace 
56377-2 Overflow valve with return flow, replace 
56381-4 Overflow valve with return flow, overhaul 
56382-4 Overflow valve with limited return flow, overhaul 
56392-5 Pressure limiting valve, adjust 
57106-4 Trailer brake control, overhaul 
59310-5 Sensor wheel, replace 
59335-5 Sensor wheel, replace 
59350-2 Wheel speed sensor, replace (rear axle) 
60110-2 Wheel angles, check-measure (all) 1 
60110-2 Wheel angles, check-measure (all) 2 
60110-2 Wheel angles, check-measure (all) 3 
60124-2 Toe-in, check 1 
60124-2 Toe-in, check 2 
60124-2 Toe-in, check 3 
60131-3 Toe-in, adjust 1 
60131-3 Toe-in, adjust 2 
61002-2 Front end wear, check 1 
61002-2 Front end wear, check 2 
61102-3 Steering knuckle, overhaul (one) 
61103-3 Steering knuckle, overhaul (one) 1 
61103-3 Steering knuckle, overhaul (one) 2 
61103-3 Steering knuckle, overhaul (one) 3 
61103-3 Steering knuckle, overhaul (one) 4 
61103-3 Steering knuckle, overhaul (one) 5 
61103-3 Steering knuckle, overhaul (one) 
61270-1 Front axle complete, remove 1 
61270-1 Front axle complete, remove 2 
61272-1 Front axle complete, install 1 
61272-1 Front axle complete, install 2 
64104-2 Steering wheel, replace 1 
64104-2 Steering wheel, replace 2 
64106-2 Steering shaft bearings upper and lower, replace 1 
64106-2 Steering shaft bearings upper and lower, replace 2 
64106-2 Steering shaft bearings upper and lower, replace 3 
64120-2 Steering wheel adjuster, adjust 
64122-2 Steering wheel adjuster, overhaul 1 
64122-2 Steering wheel adjuster, overhaul 2 
64126-2 Wire, steering wheel adjusting mechanism, replace 
64210-2 Sealing ring, steering spindle, replace 1 
64210-2 Sealing ring, steering spindle, replace 2 
64230-1 Snap-on coupling steering gear, install 
64252-2 Pressure point, steering gear, check and adjust 1 
64252-2 Pressure point, steering gear, check and adjust 2 
64254-2 Unloading mechanism, check and adjust 1 
64254-2 Unloading mechanism, check and adjust 2 
64271-4 Sealings steering gear, replace 1 
64271-4 Sealings steering gear, replace 2 
64282-1 Steering gear, remove 1 
64282-1 Steering gear, remove 2 
64282-1 Steering gear, remove 3 
64284-1 Steering gear, fitting 1 
64284-1 Steering gear, fitting 2 
64284-1 Steering gear, fitting 3 
64286-2 Gas pressure, accumulator system, check 
64308-2 Bearings, intermediate arm, replace 
64312-2 Link rod, replace 1 
64312-2 Link rod, replace 
64357-5 Track rod end, replace (one) 1 
64357-5 Track rod end, replace (one) 2 
64370-1 Track rod, remove 1 
64370-1 Track rod, remove 2 
64372-1 Track rod, install 1 
64372-1 Track rod, install 2 
64514-2 Oil and filter, power steering, replace 1 
64514-2 Oil and filter, power steering, replace 2 
64514-2 Oil and filter, power steering, replace 3 
64531-2 Master cylinder, replace 
64532-2 Centering cylinder, replace 
64533-2 Filling of hydraulic oil 
64534-2 Filling of hydraulic oil 
64535-2 Hydraulic pressure, test 
64570-1 Power pump, remove 1 
64570-1 Power pump, remove 
64572-1 Power pump, install 1 
64572-1 Power pump, install 2 
64707-2 Master cylinder, inner leakage, check 
64708-2 Pressure switch, check 
64714-2 Centring cylinder, inner leakage, check 
65231-2 Reaction rod, rear, upper, replace 
65251-4 Cross-stay, overhaul 
65253-2 Cross stay, replace 
65271-5 V-rod, outer ball joint, overhaul 
65273-5 V-rod, centre joint, overhaul 
65274-1 Reaction rod, remove (one) 
65275-4 Reaction rod, overhaul 1 
65275-4 Reaction rod, overhaul 2 
65276-1 Reaction rod, install (one) 
65277-2 Reaction rod, rear, lower, replace 
65512-2 Spring cradle, overhaul 
65525-3 Shaft, spring cradle, replace 
72011-2 Air supply ECS, check 
72105-5 Front spring bushing (front), replace 1 
72105-5 Front spring bushing (front), replace 2 
72106-5 Front spring bushing (rear), replace (one) 1 
72106-5 Front spring bushing (rear), replace (one) 2 
72175-5 Bushing, front spring, replace (one) 
72205-5 Rear spring bushing (front), replace 1 
72205-5 Rear spring bushing (front), replace 2 
72205-5 Rear spring bushing (front), replace 3 
72205-5 Rear spring bushing (front), replace 4 
72206-5 Rear spring bushing (rear), replace 
72218-2 Rear spring, replace (one) 
72502-2 Air suspension front rubber bellows, replace 
72503-2 Air spring front, replace 
72506-2 Bellows plate, replace 
72508-2 Front anchorage, reaction rod, replace 
72514-2 Level valve, front axle, setting 
72516-2 Level valve front axle, replace 
72518-2 Reaction rod, front, replace 
72524-4 Reaction rod, overhaul 
72602-2 Air bellows, drive axle, replace 
72604-2 Levelling valve drive axle, replace (one) 
72612-2 Highest control position rear, adjust 
72613-3 Brake contact, max control position, replace 
72614-2 Air spring member, rear, replace 
72617-2 Level sensor, air suspension driven axle, replace (one) 
72625-4 Level valve, basic setting 
72627-4 Level valve, overhaul 
72812-2 Solenoid valve, front axle, replace 
72818-2 Solenoid valve, rear axle, replace 
72823-2 Air suspension ECS ride height, check 
72825-2 Air suspension ECS rest and ferry modes, check 
72826-2 Air suspension ECS preset ride position, check 
72827-2 Air suspension ECS bogie lift and bogie press, check 
72847-4 Solenoid valve, cleaning pistons (front axle) 
72851-4 Solenoid valve, cleaning pistons (rear axle) 
72853-4 Solenoid valve, cleaning pistons (bogie axles) 
72860-2 Air suspension ECS drive position, check 
76204-2 Rubber journal and bushing, anti roll bar front, replace 
76216-2 Anti-roll bar rubber journal and bushing, overhaul (rear Bolted) 
76228-2 Rubber bearings anti-roll bar fronr axle, replace 
76436-2 Levelling valves, rear axle, setting 
77101-2 Spoke wheel, replace 
77102-2 Disc wheel, replace 1 
77102-2 Disc wheel, replace 
77306-3 Rear wheel hub UNIT, install 
77315-5 Front wheel hub Unit, replace (one side) 
77333-4 Front wheel bearing, wear ring and sealing ring, replace 1 
77333-4 Front wheel bearing, wear ring and sealing ring, replace 2 
77334-2 Rear wheel bearing, adjust (one wheel) 1 
77334-2 Rear wheel bearing, adjust (one wheel) 2 
77334-2 Rear wheel bearing, adjust (one wheel) 3 
77342-2 Front wheel bearing, adjust (one wheel) 1 
77342-2 Front wheel bearing, adjust (one wheel) 2 
77342-2 Front wheel bearing, adjust (one wheel) 3 
77343-3 Wheelstud, replace 
77356-5 Wheel stud, replace (others each) 
77361-3 Trailing wheel hub unit, remove 
77362-3 Trailing wheel hub UNIT, install 
77363-2 Rear wheel bearing and seal, replace 1 
77363-2 Rear wheel bearing and seal, replace 2 
77363-2 Rear wheel bearing and seal, replace 3 
77363-2 Rear wheel bearing and seal, replace 4 
77363-2 Rear wheel bearing and seal, replace 5 
77363-2 Rear wheel bearing and seal, replace 6 
77363-2 Rear wheel bearing and seal, replace 7 
77363-2 Rear wheel bearing and seal, replace 8 
77363-2 Rear wheel bearing and seal, replace 9 
77365-3 Front wheel hub, remove 1 
77365-3 Front wheel hub, remove 2 
77365-3 Front wheel hub, remove 3 
77365-3 Front wheel hub, remove 4 
77365-3 Front wheel hub, remove 5 
77371-3 Front wheel hub, install 1 
77371-3 Front wheel hub, install 2 
77371-3 Front wheel hub, install 3 
77371-3 Front wheel hub, install 4 
81804-2 Tilt cylinder, re-gasket 
81814-2 Cab tilt pump, re-gasket 
81828-2 Cab tilt pump, pressure testing and adjusting 
81870-1 Cab, remove 1 
81870-1 Cab, remove 2 
81872-1 Cab, install 1 
81872-1 Cab, install 2 
82514-2 Front mudguard, front section, replace 
83131-2 Door stop, replace 
83145-2 Door guide, adjust (one) 
83402-2 Door handle inside, replace 
83404-2 Door handle outside, replace 
83408-2 Lock cylinder, replace (one) 
83414-2 Door lock, replace (one side) 
83505-2 Window winder, replace 
83507-2 Electrical window lift, modification (two doors) 
83610-2 Roof hatch, replace 
84302-2 Windscreen, replace 
84406-2 Door window, replace 
84532-2 Door weatherstrips, replace 
84602-2 Heater plate rear view mirror, replace 
85150-1 Door upholstery, remove 
85150-1 Door upholstery, removing 1 
85150-1 Door upholstery, removing 
85151-1 Door upholstery, fitting 
85212-2 Seat heater pad, replace 
85214-2 Backrest heater pad, replace 
85528-2 Cover, engine casing, replace 1 
85528-2 Cover, engine casing, replace 2 
85570-1 Roof upholstery front, remove 
85572-1 Roof upholstery front, install 
85574-1 Roof upholstery rear, remove 1 
85574-1 Roof upholstery rear, remove 2 
85575-1 Roof upholstery middle part, remove 
85576-1 Roof upholstery rear, install 1 
85576-1 Roof upholstery rear, install 2 
85577-1 Roof upholstery middle part, install 
86103-2 Bumper, replace 
86318-2 Mudguard against engine compartment, replace (one) 
87000-2 Air conditioning unit, general 
87001-3 Refrigerant air conditioning system, fill 
87002-2 Refrigerant, topping up 
87004-2 Refrigerant, draining and re-using 
87010-1 Air conditioning system, remove 
87012-1 Air conditioning system, install 
87151-2 Control cables, replace 
87152-2 Heater control panel, replace 
87306-2 Air conditioning blower motor, replace 
87347-5 Heat exchanger, replace 
87364-2 Heater control valve, replace 
87403-2 Refrigerant, draining 
87407-2 Refrigerant, changing (from r12 to 134a) 
87408-2 Condenser, replace 
87410-2 Receiver drier, replace 
87431-5 Evaporator, replace 
87438-4 Shaft seal, replace 
87440-4 Valve plate, replace 
87442-4 Compressor clutch, replace 
87470-1 Cooling compressor, remove 
87472-1 Compressor, install 
87475-6 AC compressor, check 
87504-1 Parking heater, remove 
87506-1 Parking heater, install 
87507-4 Glow plug, replace 
87508-4 Control unit, replace 
87514-4 Combustion air fan, replace 
87520-3 Flame indicator, replace 
87521-3 Seals, heat exchanger, replace 
87522-3 Seals, fan, replace 
87525-3 Ignition electrodes, replace 
87526-3 Glow plug strainer, replace 
87527-3 Circuit board, replace 
87528-3 Discharge cap, replace 
87530-3 Casing cover, replace 
87531-3 Overheating breaker, replace 
87567-2 Fuel pump, replace 
87578-2 Carbon dioxide content, check and adjust 
87601-4 Water pump, replace 
87602-4 Burner tube and heat exchanger, clean 
87603-4 Heat exchanger, replace 
87604-4 Overheating protection, replace 
87605-4 Built in fuel pump, replace 
88408-2 Seat belt, replace (one) 
Actions regarding turbo failure 
Adjusting diff. lock indication 1 
Adjusting diff. lock indication 2 
Adjustment of cab lock sensor 
Air dryer 1-TORN H 
Air dryer AIR DRY 1 
Anti-freeze injector 
Balancing the propeller shaft 1 
Balancing the propeller shaft 2 
Balancing the propeller shaft 3 
Balancing the propeller shaft 4 
Balancing the propeller shaft 5 
Balancing the propeller shaft 6 
Balancing the propeller shaft 7 
Balancing the propeller shaft 8 
Before check-measuring 
Boost pressure measuring, with manometer 
Brake caliper Front wheel 
Brake caliper Rear wheel 
Brake caliper, inspection 1 
Brake caliper, inspection 
Brake drum, inspection 
Brake pads, general 
Cable repair 
Charge air cooler, leakage test 
Charge pressure, checking 
Clutch plate, marking 
Clutch, check and replacement of components 
Comments to “64254-6 Unloading mechanism, checking and adjusting” 
Compressor, replace 
Control lamp, replace 
Control valve, overview 
Conversion Rear Hub Oil Seal 
Cooling system, pressure test 
Copper sleeve clean 
Cylinder compression test 1 
Cylinder head, check 1 
Cylinder head, check 2 
Filter type 
Front axle member (removed), check measuring 
Front mudguard, modification 
Front spring, replace (one) 1 
Front spring, replace (one) 2 
Fuel feed pressure, check 
Fuel filter, replace (one) 
Fuel system, bleeding 
Gasket oil filter housing, replace 
Heavy-duty filter, cleaning replacing 
H-STYRD and CHID -B264999 
H-STYRD and CHID B265000- 
Improved electrical connectors heater element 
Injector adjustment, recommendations 
Non-condensible gases, handling procedures 
Oil cooler, pressure test 
Oil cooler, replace 
Oil pressure, check 1 
Oil pressure, check 2 
Parking brake cylinder, replacing 
Parking brake hand control 
Particulate filter 
Power take-off on MD-gearbox 
Pressure box by-pass valve, checking 
Pressure drop indicator, check 
Pressure limit, exhaust smoke limiter, check 
Pressure regulator air dryer 
Range gear, late design, disassembling 
Range gear, late design 
Removed front axle member, check-measuring 1 
Removed front axle member, check-measuring 2 
Removed front axle member, check-measuring 
Repair kit, solenoid valve, air suspension 
Seat belt 
Service brake valve 
Starter motor, dissassemble-inspect-assemble, incl. fuction check 
Tachograph, replace 
Thermostats, test 
Torsion bars, adjustment 
Turbo failure on charge air cooler engines, inspect 
Twin wheels 
Vacuum pumping 
Valves, adjust 
V-STYRD and CHID -B264999 
V-STYRD and CHID B265000- 
Welding requirements 
Wheel angles, adjusting 
Working with chemicals