Volvo G736VHP Motor Grader Service and Repair Manual

Volvo G736VHP Motor Grader Service and Repair Manual

Size: 74.08 MB
Format: PDF
Language: English
Machine: Motor Grader
Document: Hydraulic and Electrical Diagrams, Service and Repair Manual
Machine Model: G736VHP 
Pages: 5293 Pages

The Bookmarks of Volvo G736VHP Motor Grader Service and Repair Manual:
1 Volvo G736 VHP
Description
 Air conditioner Description
 Articulation hydraulics Figures
 Articulation hydraulics
 Brake Overview Figures
 Brake Overview
 Charging batteries
 Circle adjustment Figures
 Circle adjustment
 Circle, drawbar and moldboard Description Figure 1
 Circle, drawbar and moldboard Description
 Cleanliness, brake and hydraulic systems
 Converter installation – 75 amp
 Converter installation 24V to 12V – 10 amp
 Counterbalance Description
 Description clutch Figures
 Description clutch
 Description power transmission general Figures
 Description power transmission general
 Description transmission, hydraulic control Figures
 Description transmission, hydraulic control
 Description
 Description1
 Electric floa Description Figure 1
 Electric floa Description
 Electric welding
 Electrical Schematic Legend Figures
 Electrical Schematic Legend
 Final drives general
 Frame Description Figure 1
 Frame Description
 Front axle of a motor grader Description Figures
 Front axle of a motor grader Description
 Fuses, circuit breakers and relays Figure 1
 Fuses, circuit breakers and relays
 Gearbox Description Figures
 Gearbox Description
 General description – Wheels Figures
 General description – Wheels
 General Engine
 Glossary of Abbreviations
 Hand brake and caliper Figures
 Hand brake and caliper
 Heavy-duty front axle Description Figure 1
 Heavy-duty front axle Description
 Hydraulic brake Description Figures
 Hydraulic brake Description
 Hydraulic Description
 Hydraulic Description1
 Hydraulic Description2
 Hydraulic pump Description
 Hydraulic swivel joint Description Figure 1
 Hydraulic swivel joint Description
 Hydraulic system Description
 Interior equipment Description Figures
 Interior equipment Description
 Isolation switch Operation
 Key switch Figures
 Key switch
 Low power complaint troubleshooting guide Figures
 Low power complaint troubleshooting guide
 Milling Description Figures
 Milling Description
 Parking Brake Description Figure 1
 Parking Brake Description
 Parking Brake General Figure 1
 Parking Brake General
 Pinion wear
 Piston-type accumulators Description Figure 1
 Piston-type accumulators Description
 Self-adjusting caliper Figures
 Self-adjusting caliper
 Special instructions for working on the electrical system
 Steering control unit troubleshooting
 Steering Description Figures
 Steering Description Overview Figures
 Steering Description Overview
 Steering Description
 Steering Description1
 Steering General description
 Steering hydraulic circuit components Figure 1
 Steering hydraulic circuit components
 Steering Hydraulic Description
 Steering system troubleshooting guide
 Tire Pressure Tables
 Torque Guide Figure 1
 Torque Guide
 Towing Figures
 Towing
 Transporting Figures
 Transporting
 Variable Horsepower (VHP) Figure 1
 Variable Horsepower (VHP)
 VHP parts not supplied by Cummins Figures
 VHP parts not supplied by Cummins
 Wheel Brake Description Figure 1
 Wheel Brake Description
 Wheel Lean Description Figure 1
 Wheel Lean Description
Diagrams
 5 amp converter option
 All Wheel Drive system
 Auxiliary and EEC lights
 Auxiliary load sense shuttle valve Figures
 Auxiliary load sense shuttle valve
 Beacons and heated mirrors
 Blade and front float modules
 Blade float module
 Blade lift options – Sheet 3
 Brakes and supplemental steering
 Differential lock, horn, and back-up circuits
 Double lock valve Figure 1
 Double lock valve Figure 2
 Double lock valve
 Engine shutdown systems
 Flood and dome lights
 Front float module
 Heater and air conditioning
 Index and symbology
 Main hydraulic schematic - ECC – Sheet 2
 Main hydraulic schematic – Sheet 1
 Main lights
 Main power and ignition
 Monitoring module (page 1)
 Monitoring module (page 2)
 Optional converter systems
 Radio and tire pump
 Single attachment valve with relief (EEC) Figures
 Single attachment valve with relief (EEC)
 Single lock valve Figure 1
 Single lock valve Figure 2
 Single lock valve
 Supplemental steering circuit – Sheet 4 Figure 1
 Supplemental steering circuit – Sheet 4
 Table 1 – Wire codes
 Table 2 – Wire codes (continued)
 Table 3 – Connectors (numerical)
 Table 3 – Wire codes (continued)
 Table 4 – Connectors (alphabetical)
 Table 4 – Connectors (alphabetical)1
 Transmission and VHP controls
 Windshield washers and wipers
Repair
 Adjustment checks Figures
 Adjustment checks
 Air conditioning system repairs
 Articulation hinge – Assembly Figures
 Articulation hinge – Assembly
 Articulation hinge – Disassembly Figures
 Articulation hinge – Disassembly
 Axle disassembly and assembly Figures
 Axle disassembly and assembly
 Brake housing pre-assembly Figures
 Brake housing pre-assembly
 Brake master cylinder and power booster Figures
 Brake master cylinder and power booster
 Cleaning and inspection
 Clutch assembly – Removal and installation Figures
 Clutch assembly – Removal and installation
 Compensator spring Figures
 Compensator spring
 Engine Installation
 Engine Removal
 Flow rates
 Function
 Function1
 General
 Installing final drive assembly onto grader
 Installing the final drive assembly onto the grader Figures
 Installing the final drive assembly onto the grader
 MBCS disassembly and assembly Figures
 MBCS disassembly and assembly
 Oil disc brake assembly – Removal Figures
 Oil disc brake assembly – Removal
 Oil disc brake installation Figures
 Oil disc brake installation
 Oil disc brakes – Assembly Figures
 Oil disc brakes – Assembly
 Oil disc brakes – Bench adjustment Figures
 Oil disc brakes – Bench adjustment
 Pedestal disassembly and assembly Figures
 Pedestal disassembly and assembly
 Pedestal locking strut
 Priority flow valve operation Figures
 Priority flow valve operation
 Removing final drive assembly from grader Figures
 Removing final drive assembly from grader
 Removing the final drive assembly from the grader Figures
 Removing the final drive assembly from the grader
 Repairing hydraulic system
 Seal installation Procedure Figures
 Seal installation Procedure
 Specifications Figure 1
 Specifications
 Steering axle – Assembly Figures
 Steering axle – Assembly
 Steering axle – Disassembly Figures
 Steering axle – Disassembly
 Steering column disassembly and assembly
 Tandem assembly Figure 1
 Tandem assembly
 Tandem axle oil seal installation Figures
 Tandem axle oil seal installation
 Tandem removal Figures
 Tandem removal
 Torque Value for Adapter Specifications
 Torque value for bolts Specifications Figure 1
 Torque value for bolts Specifications
 Torque value for cartridges Specifications Figure 1
 Torque value for cartridges Specifications
 Transmission installation
 Transmission removal
Service Bulletins
 Accumulator Maintenance and Pressure Verification
 All Wheel Drive Wheel Motor Seal Kit
 AWD Controller Improvement
 AWD Front Axle Hose Routing
 AWD Speed Sensor
 AWD Wheel Motor Update
 Biodiesel fuel for Volvo CE
 CareTrack, new software version 2008w6
 Check method on engine oil consumption
 Circle Turn and Moldboard Slide Circuit Performance Improvement
 Defroster Fan
 Diagnosing Oil Transfer Between the Engine and Transmission
 Differential Lock Mechanism
 Front Float Operation
 Fuel sampling, method
 G700 Powertrain Service Manual
 G700, G700B Circle Tooth Template
 Hydraulic oil cleanliness
 Hydraulic oil dye
 Improved Lower Duramide™ Slide Bearing
 Information On the A and L Transmission Coil Polarity
 Installation, Maintenance and Operation of Moldboard Carbide Bit Blades
 Lap Seat Belts
 Main & AWD Hydraulic System Oil Specifications
 Main Hydraulic System Cooling Improvement
 New fastener assortment
 New TechTool VCADS Pro interface
 New Wheel Rims
 Parts & Service Training Material
 Pedestal gas spring adjustment
 Pedestal gas spring improvement
 Pedestal travel limiting spacer
 Portable refillable O-ring kits
 Recirculation Vents - Description and Operation
 Recommendations for Oil Sampling Intervals
 Reporting of product misuse & near-miss report
 Reports
 Secondary Steering Pump and Motor
 Serial number location on machine components
 Service Manual - HVAC Section
 Service Material
 Severe Service Cab Mounts
 Special tools
 Tandem Bolt Torque Maintenance
 Tandem Sprocket
 Transmission Solenoid Nut
 Unauthorized modifications of Roll Over Protective Structure (ROPS)
 UV Dye Added to Air Conditioning Receiver Dryer
 Volvo Branding
 Volvo Product incident accident report & Interview Form
Special Tools, Misc
 35 GRD G700B LabourTimeGuide
 GRD Insp Report
 GRD Inspection Instructions
 Inspection Programme, Arrival inspection GRD
 Inspection Programme, Delivery inspection GRD
 Inspection Programme, Delivery instructions GRD
 Inspection Programme, Maintenance of stored machines GRD
 Reman Dress level
 RM Compaction ABG Time Guide Old
 RM Compaction Time guide
 RM Paving Systems ABG Time Guide
 Special tool Manual
 Special Tools Recommendations
 Time Guide Currrent generation
 Time Guide Old generation
 Time Guide Previous generation
Specifications
 Accumulator precharge adjustment chart
 Air conditioner service
 Air conditioner Specifications
 Air conditioning system
 Articulation hinge – Preparation for disassembly Figures
 Articulation hinge – Preparation for disassembly
 Articulation hinge Figure 1
 Articulation hinge
 Bank auxiliary control Specification Figures
 Bank auxiliary control Specification
 Basic operational checks
 Cab air distribution
 Cartridge Specification1 Figure 1
 Cartridge Specification1
 Cartridge Specifications
 Charging the Accumulator
 Checking the precharge pressure Figure 1
 Checking the precharge pressure
 Circle and drawbar Overview
 Circle and drawbar Specifications
 Circle and drawbar Troubleshooting guide
 Circle operation Figures
 Circle operation
 Circle setup and timing Figure 1
 Circle setup and timing
 Circle turn mechanism, all models Figures
 Circle turn mechanism, all models
 Circle turn valve components Figure 1
 Circle turn valve components
 Circle turn valve overhaul procedure Figures
 Circle turn valve overhaul procedure
 Climate control unit electrical schematic
 Clutch slave cylinder and pedal free play Figures
 Clutch slave cylinder and pedal free play
 Component specification and identification
 Conversion Factors Figure 1
 Conversion Factors
 Counterbalance valve cartridge function Figures
 Counterbalance valve cartridge function
 Cross section of typical piston-type accumulator Specification Figure 1
 Cross section of typical piston-type accumulator Specification
 Cylinder cycle time in seconds Figure 1
 Cylinder cycle time in seconds
 Decimal and metric equivalents Figure 1
 Decimal and metric equivalents
 Drawbar ball stud, all models
 Endcap capscrews Specifications
 English to metric conversion factors Figure 1
 English to metric conversion factors
 Flow rates
 Frame Link Tightening torques
 Front axle pivot
 Front axle toe-in
 G710 to G740 Circle and drawbar Figures
 G710 to G740 Circle and drawbar
 G780 circle and drawbar Figure 1
 G780 circle and drawbar
 Gearbox Troubleshooting Figures
 Gearbox Troubleshooting
 HVAC routine maintenance
 HVAC system components Figures
 HVAC system components
 Hydraulic brake Specifications
 Hydraulic components, location Figure 1
 Hydraulic components, location
 Hydraulic cylinder drift Figure 1
 Hydraulic cylinder drift Test Procedures Figure 1
 Hydraulic cylinder drift Test Procedures
 Hydraulic cylinder drift
 Hydraulic cylinder overhaul procedure Figures
 Hydraulic cylinder overhaul procedure
 Hydraulic cylinder specifications Figure 1
 Hydraulic cylinder specifications
 Hydraulic Function
 Hydraulic swivel joint overhaul procedure Figures
 Hydraulic swivel joint overhaul procedure
 Hydraulic system bleeding procedure
 Hydraulic system pressure tests
 Hydraulic system troubleshooting guide
 Load sense module Figures
 Load sense module
 Lock unlock function
 Lock unlock function1
 Lubrication circuit
 Main control valve overhaul procedure Figures
 Main control valve overhaul procedure
 Main control valve section Figures
 Main control valve section
 Main control valve spool flow rates
 Main control valve troubleshooting
 Main hydraulic circuit Figure 1
 Main hydraulic circuit
 Main hydraulic pump overhaul procedure
 Main hydraulic pump troubleshooting guide
 Main hydraulic pump, components Figure 1
 Main hydraulic pump, components
 Milling Specifications
 Oil bypassing Test Procedures Figure 1
 Oil bypassing Test Procedures
 Operating principle Figure 1
 Operating principle
 Operation Figure 1
 Operation
 Operation1 Figure 1
 Operation1
 Parking Brake Specifications
 Pictorial torque guide
 Port Identification Specification Figures
 Port Identification Specification
 Preventive maintenance
 Propeller shaft Specifications
 Recommended lubricants
 Senders, switches and coils Figure 1
 Senders, switches and coils
 Shaft rotation Specification
 Solenoid valve Specification Figures
 Solenoid valve Specification
 Special tools
 Specific hydraulic circuit problems
 Specifications clutch
 Specifications engine
 Specifications power transmission general
 Specifications transmission, hydraulic control
 Specifications, main drive pumps
 Specifications
 Spring hydraulic Specifications Figures
 Spring hydraulic Specifications
 Standard torque guide
 Steering Components Figure 1
 Steering Components
 Steering control unit overhaul procedure Figures
 Steering control unit overhaul procedure
 Steering Function Figures
 Steering Function
 Steering Hydraulic Specifications Figure 1
 Steering Hydraulic Specifications
 Steering Specifications
 Steering Tightening torques
 Steering Tightening torques1
 System pressure relationships troubleshooting Figures
 System pressure relationships troubleshooting
 Tire troubleshooting guide
 Torque value for cartridges
 Torque Value for Washer Retaining Bolts Specifications Figures
 Torque Value for Washer Retaining Bolts Specifications
 Transmission troubleshooting Figures
 Transmission troubleshooting
 Typical hydraulic cylinder Specifications Figure 1
 Typical hydraulic cylinder Specifications
 Wheel Brake General
 Wheel rim bolt torque Specifications