Zoomlion QY130V633_20Y ZLJ5550JQZ130V Operators Manual

Data Size: 16.75 MB
File Type: PDF
Language: English
Manufacturer: Zoomlion
Applicable Machine: Truck Crane
Document: Operators Manual
Machine Model: Zoomlion QY130V633/20Y ZLJ5550JQZ130V Truck Crane
Page: 414 Pages

List Contents:

0 Foreword
1 Description of crane
1.1 Model and name plate
1.2 Main components and configurations
1.3 Technical data
1.3.1 Dimensions
1.3.2 Lifting capacity
1.3.3 Weights
1.3.4 Speeds
1.3.5 Energy consumption and environmental protection
1.3.6 Lifting height chart
1.3.7 Lifting capacity table
2 Safety
2.1 Traffic regulations
2.2 Break-in instructions
2.3 Planning crane operation
2.4 General safety technical guidelines
2.4.1 Requirements of the crane operator and conductor
2.4.2 Selecting an operating site
2.4.3 Supporting
2.4.4 Working conditions
2.4.5 Points for attention
2.5 Signs on the crane
2.6 Hand signals
3 Operation - crane chassis
3.1 Vehicle operating and control instruments
3.1.1 Steering wheel
3.1.2 Display unit
3.1.3 Foot pedal (R): Engine control
3.1.4 Foot pedal (L): Service brake
3.1.5 Keyboard
3.1.6 Center console
3.1.7 Crane lighting
3.1.8 DVD reversing system
3.1.9 Door – driver's cab
3.1.10 Seats in driver's cab
3.1.11 Toolbox
3.2 Before starting up the vehicle
3.2.1 General checks before setting off
3.2.2 Axle suspension / axle locking system
3.3 Driving the crane
3.3.1 Crane driving conditions
3.3.2 Starting and turning off the engine
3.3.3 Driving
3.3.4 Automated shift transmission
3.3.5 Important control instruments while driving
3.3.6 Off-road driving
3.3.7 Maneuvering
3.3.8 Towing
3.3.9 Finishing driving operations
3.4 Outrigger – operation
3.4.1 Installing and removing the outrigger pads
3.4.2 Extending and retracting the outriggers
3.5 The crane at the jobsite
3.5.1 Converting from driving mode to crane operation
3.5.2 Outrigger pad
3.5.3 Converting from crane operation to driving mode
3.5.4 Switching the axle locking off
3.5.5 Converting to driving mode
3.5.6 Supporting the crane with support control unit
3.5.7 Checking outriggers
3.5.8 Before leaving the work site
4 Operation – crane superstructure
4.1 Control instruments and indicators
4.1.1 Operator's cab
4.1.2 Operator's seat
4.1.3 Right control box
4.1.4 Left control box
4.1.5 Instrument console
4.2 Computer system
4.2.1 General
4.2.2 Programs
4.3 Starting up the crane
4.3.1 Checks before starting up
4.3.2 Starting the engine
4.3.3 Computer system after engine start
4.4 Safety devices
4.4.1 General
4.4.2 Support control unit
4.4.3 Load moment limiter
4.4.4 Hoisting / lowering limit switch
4.4.5 Hydraulic safety valves
4.4.6 Bypass operation
4.4.7 Wind warning system
4.4.8 Emergency off switch
4.5 Crane operation
4.5.1 Preparations for crane operation
4.5.2 Derricking
4.5.3 Telescoping
4.5.4 Lifting / lowering
4.5.5 Slewing
4.5.6 Rope reeving
4.5.7 Simultaneous crane movements
5 Equipment
5.1 Safety technical guidelines for assembly
5.2 Jib
5.2.1 General
5.2.2 Assembly
5.2.3 Angle settings
5.2.4 Removing
5.2.5 Electrical connections
5.2.6 Reeving in the auxiliary hoist rope
5.3 Assembly of the extension
5.3.1 Assembly of the extension below an angle of 0
5.3.2 Assembly of the extension and jib
5.3.3 Dismantling the extension
5.4 Rooster sheave
5.4.1 Assembly
5.4.2 Dismantling
5.5 Assembly of auxiliary winch
5.6 Counterweight
5.6.1 Counterweight and its assembly & disassembly mechanism
5.6.2 Assembly
6 Additional equipment
6.1 Air conditioning in driver's cab
6.2 Air conditioning in operator's cab
6.3 Emergency control
6.3.1 Emergency operation – crane superstructure
6.3.2 Emergency operation – crane chassis
6.4 Interphone
7 Maintenance and service
7.1 General
7.2 Cleaning and care of the crane
7.3 Maintenance intervals
7.3.1 Crane chassis maintenance and inspection plan
7.3.2 Crane superstructure maintenance and inspection plan
7.4 Lubrication
7.4.1 Hydraulic oil
7.4.2 Gear oil
7.4.3 Lubricating grease
7.4.4 Engine oil
7.4.5 Cooling medium
7.4.6 Lubricating points
7.5 Adjusting, cleaning and replacing parts
7.5.1 Replacing the wire rope
7.5.2 Replacing the hook
7.5.3 Checking and replacing return-line filter
7.5.4 Replacing the hydraulic oil filter for closed slewing pump
7.5.5 Cleaning and replacing the fuel filter
7.5.6 Cleaning and replacing the air filter
7.5.7 Replacing the pressure filter
7.5.8 Adjusting the telescopic wire rope of sliding beam
7.5.9 Tires / wheels
7.6 Transportation and storage
8 Crane inspections
8.1 Re-inspections
8.2 Periodic crane inspections
8.2.1 Inspection during break-in period
8.2.2 Inspecting the rims
8.2.3 Inspecting the brake systems
8.2.4 Inspecting the hoist and slewing mechanisms
8.2.5 Inspecting the hooks
8.2.6 Inspecting the wire rope pulleys
8.2.7 Inspecting the crane wire ropes
8.2.8 Inspecting the tightness of load carrying components
8.2.9 Inspecting the oil and fuel reservoirs
8.2.10 Inspecting the hydraulic system
8.2.11 Inspecting the electrical system
8.2.12 Inspecting the safety devices
9 Diagnostics
9.1 Crane superstructure
9.1.1 Instruments
9.1.2 Load moment limiter and input / output condition of PLC controller
9.1.3 Telescoping errors
9.1.4 Superstructure, troubleshooting
9.2 Crane chassis
9.2.1 Instruments
9.2.2 Transmission
9.2.3 Chassis, troubleshooting